隨著(zhu)工(gong)(gong)(gong)(gong)業自(zi)動化(hua)發展(zhan)，無(wu)人(ren)化(hua)生(sheng)(sheng)產(chan)成(cheng)為模具企業的(de)趨勢，傳統(tong)鏡面(mian)火(huo)花機(ji)(ji)需(xu)人(ren)工(gong)(gong)(gong)(gong)上下(xia)料(liao)(liao)，難以融(rong)入(ru)自(zi)動化(hua)生(sheng)(sheng)產(chan)線。鏡面(mian)火(huo)花機(ji)(ji)可與機(ji)(ji)器人(ren)、自(zi)動送料(liao)(liao)機(ji)(ji)構無(wu)縫對(dui)接，實(shi)現自(zi)動化(hua)上下(xia)料(liao)(liao)，打造無(wu)人(ren)化(hua)鏡面(mian)加工(gong)(gong)(gong)(gong)單(dan)(dan)元。設(she)備(bei)配(pei)備(bei)標(biao)準化(hua)接口，支持(chi)與發那科、ABB 等主(zhu)流(liu)機(ji)(ji)器人(ren)通信，機(ji)(ji)器人(ren)可自(zi)動完成(cheng)模具抓取(qu)、裝夾(jia)、拆卸、檢測等工(gong)(gong)(gong)(gong)序，全程無(wu)需(xu)人(ren)工(gong)(gong)(gong)(gong)干預(yu)。某大型汽車模具企業引入(ru)該自(zi)動化(hua)單(dan)(dan)元后，實(shi)現 24 小(xiao)時(shi)(shi)無(wu)人(ren)化(hua)鏡面(mian)加工(gong)(gong)(gong)(gong)，每條生(sheng)(sheng)產(chan)線員工(gong)(gong)(gong)(gong)從(cong) 6 人(ren)減少至(zhi) 1 人(ren)（負責監(jian)控），人(ren)工(gong)(gong)(gong)(gong)成(cheng)本(ben)降低 83%；同時(shi)(shi)，自(zi)動化(hua)上下(xia)料(liao)(liao)避免人(ren)工(gong)(gong)(gong)(gong)操作(zuo)誤(wu)差(cha)，模具裝夾(jia)精度(du)提(ti)升至(zhi) ±0.001mm，產(chan)品合(he)格率從(cong) 96% 提(ti)升至(zhi) 99.9%，生(sheng)(sheng)產(chan)效(xiao)率與質量雙豐收。能實(shi)現多軸聯(lian)動的(de)鏡面(mian)加工(gong)(gong)(gong)(gong)，應對(dui)復雜(za)工(gong)(gong)(gong)(gong)件。東莞鏡面(mian)火(huo)花機(ji)(ji)報價(jia)

在精密模(mo)具(ju)(ju)加(jia)工(gong)(gong)(gong)(gong)領域，模(mo)具(ju)(ju)表(biao)面(mian)(mian)(mian)(mian)光(guang)(guang)(guang)潔(jie)度(du)直接影(ying)響(xiang)產(chan)品(pin)成(cheng)型質量與脫(tuo)模(mo)效(xiao)率(lv)，傳統(tong)火(huo)花(hua)機(ji)(ji)(ji)加(jia)工(gong)(gong)(gong)(gong)后(hou)表(biao)面(mian)(mian)(mian)(mian)粗(cu)糙度(du) Ra1.6μm，需人工(gong)(gong)(gong)(gong)拋光(guang)(guang)(guang) 2-3 小時 / 件(jian)，不僅耗(hao)時耗(hao)力，還可能(neng)因拋光(guang)(guang)(guang)誤差影(ying)響(xiang)模(mo)具(ju)(ju)精度(du)。而專業(ye)鏡(jing)面(mian)(mian)(mian)(mian)火(huo)花(hua)機(ji)(ji)(ji)憑借先進的(de)(de)放電(dian)加(jia)工(gong)(gong)(gong)(gong)技術(shu)，可實現(xian) Ra0.08μm 的(de)(de)鏡(jing)面(mian)(mian)(mian)(mian)級表(biao)面(mian)(mian)(mian)(mian)效(xiao)果(guo)，加(jia)工(gong)(gong)(gong)(gong)后(hou)模(mo)具(ju)(ju)表(biao)面(mian)(mian)(mian)(mian)光(guang)(guang)(guang)滑如鏡(jing)，無需后(hou)續拋光(guang)(guang)(guang)，直接滿足產(chan)品(pin)成(cheng)型需求。該設備采用紫銅電(dian)極(ji)配合多(duo)段式精放電(dian)工(gong)(gong)(gong)(gong)藝(yi)，先通過粗(cu)放電(dian)快速去除材料，再通過中放電(dian)修整形狀，通過高(gao)頻微能(neng)精放電(dian)優化(hua)表(biao)面(mian)(mian)(mian)(mian)質量，每一步(bu)放電(dian)參(can)數(shu)均由智能(neng)系統(tong)自(zi)動調整，確保表(biao)面(mian)(mian)(mian)(mian)均勻無紋路。某光(guang)(guang)(guang)學(xue)(xue)模(mo)具(ju)(ju)企業(ye)使(shi)用該設備加(jia)工(gong)(gong)(gong)(gong)手機(ji)(ji)(ji)鏡(jing)頭(tou)模(mo)具(ju)(ju)，模(mo)具(ju)(ju)表(biao)面(mian)(mian)(mian)(mian)呈現(xian)完美鏡(jing)面(mian)(mian)(mian)(mian)效(xiao)果(guo)，光(guang)(guang)(guang)學(xue)(xue)透光(guang)(guang)(guang)率(lv)提升 8%，同時省去拋光(guang)(guang)(guang)工(gong)(gong)(gong)(gong)序，日產(chan)能(neng)從(cong) 20 件(jian)提升至 45 件(jian)，人工(gong)(gong)(gong)(gong)成(cheng)本降低 60%，產(chan)品(pin)在光(guang)(guang)(guang)學(xue)(xue)市場的(de)(de)競爭(zheng)力明(ming)顯增強。東莞鏡(jing)面(mian)(mian)(mian)(mian)火(huo)花(hua)機(ji)(ji)(ji)報價(jia)鏡(jing)面(mian)(mian)(mian)(mian)火(huo)花(hua)機(ji)(ji)(ji)的(de)(de)加(jia)工(gong)(gong)(gong)(gong)精度(du)可達微米(mi)甚(shen)至亞微米(mi)級。

異形(xing)曲(qu)(qu)面(mian)模(mo)具(ju)(ju)(ju)（如汽車車燈(deng)模(mo)具(ju)(ju)(ju)、家電外(wai)殼模(mo)具(ju)(ju)(ju)）因表(biao)(biao)面(mian)弧度(du)(du)復雜，傳(chuan)統(tong)鏡(jing)面(mian)加(jia)工(gong)易出(chu)現 “局部光潔(jie)度(du)(du)不均(jun)(jun)”“弧度(du)(du)偏差” 等(deng)問題，難以達到(dao)整(zheng)體鏡(jing)面(mian)效果(guo)(guo)。鏡(jing)面(mian)火(huo)花機(ji)憑借強大的(de) 3D 加(jia)工(gong)能力，可輕松應對復雜曲(qu)(qu)面(mian)鏡(jing)面(mian)加(jia)工(gong)。設(she)備(bei)配備(bei)專(zhuan)業(ye) CAD/CAM 編程系(xi)統(tong)，支持導(dao)入 3D 曲(qu)(qu)面(mian)模(mo)型自動(dong)生(sheng)成加(jia)工(gong)路徑，配合五軸聯動(dong)功能，可實(shi)現曲(qu)(qu)面(mian)無死角(jiao)加(jia)工(gong)；同時，系(xi)統(tong)內置曲(qu)(qu)面(mian)精(jing)度(du)(du)補償(chang)算(suan)法(fa)，根據曲(qu)(qu)面(mian)曲(qu)(qu)率(lv)自動(dong)調整(zheng)放(fang)電能量與進給(gei)速度(du)(du)，確保曲(qu)(qu)面(mian)各區域表(biao)(biao)面(mian)粗糙度(du)(du)一(yi)致（偏差≤Ra0.02μm）。某汽車模(mo)具(ju)(ju)(ju)企業(ye)使用該設(she)備(bei)加(jia)工(gong)汽車大燈(deng)模(mo)具(ju)(ju)(ju)，模(mo)具(ju)(ju)(ju)曲(qu)(qu)面(mian)鏡(jing)面(mian)效果(guo)(guo)均(jun)(jun)勻度(du)(du)達 98%，成型的(de)車燈(deng)罩(zhao)光學折射(she)效果(guo)(guo)提(ti)升 12%，燈(deng)光照射(she)范圍更均(jun)(jun)勻，客戶滿意度(du)(du)增長 40%；加(jia)工(gong)時間(jian)較(jiao)傳(chuan)統(tong)設(she)備(bei)縮短 35%，大幅(fu)提(ti)升異形(xing)曲(qu)(qu)面(mian)模(mo)具(ju)(ju)(ju)的(de)生(sheng)產效率(lv)。

電(dian)極(ji)材料的(de)(de)適配與損(sun)耗控制 鏡面(mian)(mian)(mian)火花(hua)機對電(dian)極(ji)材料適配性(xing)(xing)強，常用(yong)紫銅(tong)、石墨、鎢鋼(gang)等電(dian)極(ji)中，紫銅(tong)電(dian)極(ji)因導熱性(xing)(xing)好(hao)(hao)（398W/m?K）適合精加(jia)工，可(ke)實(shi)現 Ra0.04μm 的(de)(de)鏡面(mian)(mian)(mian)效果(guo)，但損(sun)耗率(lv)需控制在 1% 以內(nei)；石墨電(dian)極(ji)（密度(du) 1.8g/cm?）適合粗鏡面(mian)(mian)(mian)加(jia)工，損(sun)耗率(lv)可(ke)低至 0.5%，效率(lv)比紫銅(tong)高 30%。設備通過(guo) “電(dian)極(ji)損(sun)耗動(dong)態模型(xing)” 實(shi)時(shi)計算損(sun)耗量，例(li)如加(jia)工硬(ying)質合金時(shi)，系(xi)統自動(dong)將放電(dian)間隙從 0.01mm 調(diao)整至 0.008mm，配合納米涂(tu)層(ceng)(ceng)電(dian)極(ji)（如 TiN 涂(tu)層(ceng)(ceng)，厚度(du) 2-5μm），可(ke)使電(dian)極(ji)使用(yong)壽命(ming)延長 2-3 倍。在多型(xing)腔(qiang)模具(ju)(ju)加(jia)工中，采用(yong)電(dian)極(ji)陣列技術（可(ke)裝夾 8 個(ge)電(dian)極(ji)），換刀時(shi)間≤10s，能保(bao)證(zheng)各(ge)型(xing)腔(qiang)表面(mian)(mian)(mian)粗糙(cao)度(du)差異≤Ra0.01μm，大幅提(ti)升產品一致性(xing)(xing)。鏡面(mian)(mian)(mian)火花(hua)機加(jia)工出(chu)的(de)(de)工件表面(mian)(mian)(mian)，具(ju)(ju)有良好(hao)(hao)的(de)(de)耐(nai)磨(mo)性(xing)(xing)與耐(nai)腐(fu)蝕性(xing)(xing)。

鏡面(mian)加(jia)工常(chang)用(yong)(yong)的(de)(de)紫銅、銅鎢合金(jin)電(dian)(dian)(dian)極(ji)(ji)(ji)價格昂貴（單(dan)支可達數千元(yuan)(yuan)），傳(chuan)統設(she)備(bei)若發生(sheng)電(dian)(dian)(dian)極(ji)(ji)(ji)與(yu)模(mo)具(ju)(ju)碰(peng)撞，會導致電(dian)(dian)(dian)極(ji)(ji)(ji)折(zhe)斷、模(mo)具(ju)(ju)損(sun)壞，損(sun)失嚴重。鏡面(mian)火花機(ji)配備(bei)防電(dian)(dian)(dian)極(ji)(ji)(ji)碰(peng)撞系統，有效避(bi)免碰(peng)撞風險(xian)。設(she)備(bei)在加(jia)工前(qian)(qian)通過激光掃描模(mo)具(ju)(ju)與(yu)夾具(ju)(ju)輪廓，建立三維模(mo)型，自(zi)動檢測電(dian)(dian)(dian)極(ji)(ji)(ji)路徑是否存(cun)在碰(peng)撞風險(xian)；加(jia)工過程中，實時(shi)監測主軸負載(zai)(zai)與(yu)位移，若出現異常(chang)負載(zai)(zai)（如電(dian)(dian)(dian)極(ji)(ji)(ji)接觸異物），立即停機(ji)并(bing)報(bao)警，保護電(dian)(dian)(dian)極(ji)(ji)(ji)與(yu)模(mo)具(ju)(ju)。某模(mo)具(ju)(ju)車間操作人員誤裝模(mo)具(ju)(ju)導致夾具(ju)(ju)偏移，設(she)備(bei)防碰(peng)撞系統提前(qian)(qian) 0.5 秒(miao)檢測到風險(xian)并(bing)停機(ji)，避(bi)免了(le)價值 8000 元(yuan)(yuan)的(de)(de)銅鎢合金(jin)電(dian)(dian)(dian)極(ji)(ji)(ji)損(sun)壞與(yu)模(mo)具(ju)(ju)報(bao)廢，減少(shao)損(sun)失近 2 萬(wan)元(yuan)(yuan)；該系統啟(qi)用(yong)(yong)后，車間電(dian)(dian)(dian)極(ji)(ji)(ji)碰(peng)撞事故率從每年 8 次降(jiang)至 0 次，設(she)備(bei)維護成本降(jiang)低 50%。可通過優化加(jia)工路徑，提高加(jia)工效率與(yu)質(zhi)量。東莞鏡面(mian)火花機(ji)報(bao)價

普通火花機后需拋光(guang)，鏡面火花機可省(sheng)此工序，大幅節約(yue) 30% 以(yi)上(shang)工時。東(dong)莞鏡面火花機報價(jia)

冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)是鏡面(mian)火花(hua)機(ji)的(de)部件(jian)，傳統(tong)(tong)(tong)冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)的(de)水(shui)泵(beng)、散熱(re)器易因(yin)雜(za)質(zhi)(zhi)(zhi)堵塞、腐(fu)蝕損壞，平均每(mei) 6 個月(yue)需更換(huan)一次(ci)，維(wei)護成本高(gao)。鏡面(mian)火花(hua)機(ji)采用(yong) “長壽命(ming)(ming)冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)”，大幅降低維(wei)護成本。系(xi)(xi)統(tong)(tong)(tong)配備三級過(guo)濾(lv)裝置（初濾(lv) + 精(jing)濾(lv) + 活性炭(tan)過(guo)濾(lv)），有效去(qu)除冷(leng)(leng)卻液中的(de)雜(za)質(zhi)(zhi)(zhi)與(yu)油污(wu)，避(bi)(bi)免堵塞；冷(leng)(leng)卻水(shui)泵(beng)采用(yong)不銹鋼材質(zhi)(zhi)(zhi)，耐(nai)腐(fu)蝕、耐(nai)高(gao)溫，使(shi)用(yong)壽命(ming)(ming)達(da) 5 年(nian)(nian)(nian)以(yi)(yi)上（傳統(tong)(tong)(tong)水(shui)泵(beng) 1 年(nian)(nian)(nian)）；散熱(re)器采用(yong)高(gao)效銅(tong)鋁復合材質(zhi)(zhi)(zhi)，散熱(re)效率提(ti)升 40%，避(bi)(bi)免因(yin)過(guo)熱(re)損壞。某模具企業(ye)使(shi)用(yong)該(gai)設備后，冷(leng)(leng)卻系(xi)(xi)統(tong)(tong)(tong)維(wei)護周期(qi)從 6 個月(yue)延長至(zhi) 3 年(nian)(nian)(nian)，每(mei)年(nian)(nian)(nian)節省維(wei)護成本 2.5 萬元；同時，冷(leng)(leng)卻液更換(huan)周期(qi)從 3 個月(yue)延長至(zhi) 12 個月(yue)，進一步降低耗(hao)材成本，設備年(nian)(nian)(nian)均停(ting)機(ji)維(wei)護時間縮短至(zhi) 15 小時以(yi)(yi)內，保障生(sheng)產連(lian)續穩定(ding)。東莞(guan)鏡面(mian)火花(hua)機(ji)報價