火花(hua)機(ji)加(jia)工(gong)(gong)(gong)(gong)過(guo)程(cheng)中會(hui)(hui)產(chan)生(sheng)大量(liang)(liang)熱(re)量(liang)(liang)，若(ruo)熱(re)量(liang)(liang)積聚，會(hui)(hui)導致(zhi)石(shi)墨(mo)(mo)工(gong)(gong)(gong)(gong)件熱(re)變形(xing)，影響加(jia)工(gong)(gong)(gong)(gong)精度(du)(du)，尤其對于(yu)薄壁、細長(chang)類石(shi)墨(mo)(mo)工(gong)(gong)(gong)(gong)件，熱(re)變形(xing)問(wen)題更為(wei)突出。石(shi)墨(mo)(mo)火花(hua)機(ji)配(pei)(pei)備(bei)準(zhun)確溫(wen)(wen)控(kong)系統，可有效控(kong)制加(jia)工(gong)(gong)(gong)(gong)過(guo)程(cheng)中的(de)溫(wen)(wen)度(du)(du)，避免工(gong)(gong)(gong)(gong)件熱(re)變形(xing)。設(she)(she)(she)備(bei)的(de)工(gong)(gong)(gong)(gong)作臺與主軸(zhou)均內置冷卻水路，通過(guo)恒溫(wen)(wen)冷卻系統將(jiang)溫(wen)(wen)度(du)(du)控(kong)制在 20±0.5℃內；同時，加(jia)工(gong)(gong)(gong)(gong)區域配(pei)(pei)備(bei)冷風裝置，實時帶走(zou)放電產(chan)生(sheng)的(de)熱(re)量(liang)(liang)；系統還(huan)會(hui)(hui)根據(ju)加(jia)工(gong)(gong)(gong)(gong)時間自動(dong)調整冷卻強度(du)(du)，確保長(chang)時間加(jia)工(gong)(gong)(gong)(gong)過(guo)程(cheng)中溫(wen)(wen)度(du)(du)穩定(ding)(ding)。某精密儀(yi)器企業使用(yong)該設(she)(she)(she)備(bei)加(jia)工(gong)(gong)(gong)(gong)厚度(du)(du) 0.5mm 的(de)薄壁石(shi)墨(mo)(mo)墊片，加(jia)工(gong)(gong)(gong)(gong)后(hou)墊片平面度(du)(du)誤差為(wei) 0.002mm，較傳(chuan)統設(she)(she)(she)備(bei)（誤差 0.008mm）提升 75%，完(wan)全(quan)滿足精密儀(yi)器的(de)密封要(yao)求(qiu)。此(ci)外，準(zhun)確溫(wen)(wen)控(kong)還(huan)能延長(chang)設(she)(she)(she)備(bei)部件使用(yong)壽命，如主軸(zhou)軸(zhou)承因溫(wen)(wen)度(du)(du)穩定(ding)(ding)，使用(yong)壽命延長(chang) 30%，降(jiang)低設(she)(she)(she)備(bei)維護成本。設(she)(she)(she)備(bei)的(de)防護玻璃清晰，方便觀察加(jia)工(gong)(gong)(gong)(gong)情況(kuang)。東(dong)莞(guan)成型石(shi)墨(mo)(mo)火花(hua)機(ji)廠家報價

薄壁(bi)(bi)(bi)石墨(mo)件(jian)（厚度(du)≤1mm）因重量輕、散熱快，普遍應(ying)用(yong)于(yu)電(dian)(dian)(dian)(dian)子、航空領域，但石墨(mo)材(cai)質脆、抗(kang)沖擊性(xing)差，傳統加工(gong)(gong)設備(bei)(bei)(bei)稍不(bu)注(zhu)意就(jiu)會導(dao)致工(gong)(gong)件(jian)崩(beng)裂(lie)，合格(ge)率(lv)常(chang)低(di)于(yu) 60%。專業石墨(mo)火花機(ji)(ji)針對(dui)薄壁(bi)(bi)(bi)加工(gong)(gong)場景，創新研發 “柔(rou)性(xing)放(fang)(fang)電(dian)(dian)(dian)(dian)” 技術，完美解決崩(beng)裂(lie)難題(ti)。設備(bei)(bei)(bei)通過(guo)準確控制放(fang)(fang)電(dian)(dian)(dian)(dian)能量，將(jiang)單次放(fang)(fang)電(dian)(dian)(dian)(dian)能量降至 5μJ 以(yi)下，配合高頻低(di)損耗放(fang)(fang)電(dian)(dian)(dian)(dian)模式，減(jian)少(shao)(shao)放(fang)(fang)電(dian)(dian)(dian)(dian)過(guo)程中對(dui)工(gong)(gong)件(jian)的沖擊力度(du)，避(bi)免應(ying)力集中導(dao)致的崩(beng)裂(lie)；同時(shi)，工(gong)(gong)作臺配備(bei)(bei)(bei)真(zhen)空吸(xi)(xi)(xi)附(fu)裝置(zhi)，采用(yong)柔(rou)性(xing)硅膠吸(xi)(xi)(xi)盤(pan)，均勻吸(xi)(xi)(xi)附(fu)薄壁(bi)(bi)(bi)工(gong)(gong)件(jian)，防止裝夾時(shi)因受力不(bu)均變形。某電(dian)(dian)(dian)(dian)子企(qi)業使用(yong)該設備(bei)(bei)(bei)加工(gong)(gong) 0.8mm 厚的石墨(mo)散熱片，工(gong)(gong)件(jian)崩(beng)裂(lie)率(lv)從(cong)傳統設備(bei)(bei)(bei)的 42% 降至 3%，合格(ge)率(lv)提升至 97%，且加工(gong)(gong)后工(gong)(gong)件(jian)平面度(du)誤差控制在 ±0.003mm 內(nei)，完全滿足(zu)電(dian)(dian)(dian)(dian)子元件(jian)精(jing)(jing)密裝配要求，每月減(jian)少(shao)(shao)因崩(beng)裂(lie)導(dao)致的材(cai)料(liao)浪費成(cheng)本近 5 萬元。東莞(guan)高精(jing)(jing)密石墨(mo)火花機(ji)(ji)供應(ying)商家(jia)對(dui)石墨(mo)材(cai)料(liao)的損耗小(xiao)，節約原材(cai)料(liao)成(cheng)本。

中小(xiao)(xiao)批量(liang)石(shi)墨(mo)加工訂(ding)單常(chang)需(xu)頻繁更換(huan)電極(ji)刀(dao)(dao)(dao)(dao)(dao)具，傳統設(she)(she)(she)備(bei)換(huan)刀(dao)(dao)(dao)(dao)(dao)時(shi)(shi)需(xu)停機(ji)拆卸、校(xiao)準，每次換(huan)刀(dao)(dao)(dao)(dao)(dao)耗(hao)時(shi)(shi) 15-20 分(fen)鐘，設(she)(she)(she)備(bei)空閑(xian)時(shi)(shi)間(jian)長，效(xiao)率(lv)低(di)下。石(shi)墨(mo)火花機(ji)配(pei)備(bei)自(zi)動換(huan)刀(dao)(dao)(dao)(dao)(dao)系統，實現快速(su)換(huan)刀(dao)(dao)(dao)(dao)(dao)不(bu)停機(ji)，大幅提升加工效(xiao)率(lv)。設(she)(she)(she)備(bei)搭載 16 工位刀(dao)(dao)(dao)(dao)(dao)庫(ku)，可預先存放不(bu)同(tong)規格(ge)的(de)電極(ji)刀(dao)(dao)(dao)(dao)(dao)具，換(huan)刀(dao)(dao)(dao)(dao)(dao)時(shi)(shi)通過伺服機(ji)械臂自(zi)動抓取、安裝，換(huan)刀(dao)(dao)(dao)(dao)(dao)時(shi)(shi)間(jian)縮短至(zhi)(zhi)(zhi) 15 秒內(nei)；同(tong)時(shi)(shi)，刀(dao)(dao)(dao)(dao)(dao)庫(ku)配(pei)備(bei)自(zi)動校(xiao)準功能，換(huan)刀(dao)(dao)(dao)(dao)(dao)后(hou)自(zi)動檢測電極(ji)長度(du)與直(zhi)徑，精度(du)補償至(zhi)(zhi)(zhi) ±0.001mm，無需(xu)人工校(xiao)準。某精密加工車(che)間(jian)承接多品種小(xiao)(xiao)批量(liang)石(shi)墨(mo)電極(ji)訂(ding)單，引入該設(she)(she)(she)備(bei)后(hou)，日(ri)均換(huan)刀(dao)(dao)(dao)(dao)(dao)次數從 12 次增至(zhi)(zhi)(zhi) 30 次，設(she)(she)(she)備(bei)空閑(xian)時(shi)(shi)間(jian)從 2 小(xiao)(xiao)時(shi)(shi) / 天降(jiang)至(zhi)(zhi)(zhi) 0.5 小(xiao)(xiao)時(shi)(shi) / 天，日(ri)均加工量(liang)從 40 件(jian)提升至(zhi)(zhi)(zhi) 65 件(jian)，訂(ding)單交付周期縮短 35%，成功應(ying)對(dui)多品種、快交付的(de)市場(chang)需(xu)求。

隨著加工(gong)企業全(quan)球化(hua)布(bu)局(ju)，車間(jian)員工(gong)可能來自不同**，傳統單(dan)語(yu)言(yan)(yan)操(cao)(cao)(cao)作(zuo)界面易導致(zhi)(zhi)操(cao)(cao)(cao)作(zuo)誤差(cha)。石(shi)墨(mo)火(huo)花機配(pei)備(bei)多語(yu)言(yan)(yan)操(cao)(cao)(cao)作(zuo)界面，支持中文(wen)(wen)、英文(wen)(wen)、日(ri)文(wen)(wen)、德文(wen)(wen)等 12 種語(yu)言(yan)(yan)切換，適配(pei)全(quan)球化(hua)生產(chan)需求(qiu)。界面還可根據(ju)員工(gong)操(cao)(cao)(cao)作(zuo)習慣(guan)自定義(yi)布(bu)局(ju)，如將常用功(gong)能（參(can)數(shu)設(she)置(zhi)、加工(gong)啟動、故障查詢）置(zhi)頂，簡化(hua)操(cao)(cao)(cao)作(zuo)流程；同時(shi)，內置(zhi)圖(tu)文(wen)(wen)并茂的(de)操(cao)(cao)(cao)作(zuo)指南，支持視頻教(jiao)程調(diao)取，方便不同語(yu)言(yan)(yan)背景(jing)的(de)員工(gong)快速(su)學習。某跨國(guo)模具集團(tuan)在海外工(gong)廠(chang)部(bu)署 20 臺該設(she)備(bei)，多語(yu)言(yan)(yan)界面讓當地員工(gong)培(pei)訓時(shi)間(jian)從 2 周(zhou)縮短(duan)至 3 天，操(cao)(cao)(cao)作(zuo)誤差(cha)率從 12% 降至 2%；且總(zong)部(bu)可通(tong)過遠程系統統一(yi)推送中英文(wen)(wen)工(gong)藝參(can)數(shu)，確(que)保全(quan)球工(gong)廠(chang)加工(gong)標(biao)準一(yi)致(zhi)(zhi)，產(chan)品精(jing)度誤差(cha)控制在 ±0.002mm 內，全(quan)球化(hua)生產(chan)效率明顯(xian)提升。能在石(shi)墨(mo)材料上加工(gong)出精(jing)細的(de)圖(tu)案與紋理。

在精密模具、半(ban)導(dao)體(ti)(ti)領域，深(shen)腔(qiang)石墨(mo)工(gong)(gong)件（如深(shen)腔(qiang)模具、半(ban)導(dao)體(ti)(ti)封裝石墨(mo)治具）的加(jia)(jia)工(gong)(gong)一直(zhi)是行(xing)業難題，傳(chuan)統(tong)火花(hua)機(ji)因(yin)電(dian)極(ji)剛(gang)性不足、排(pai)屑困(kun)難，難以加(jia)(jia)工(gong)(gong)深(shen)徑(jing)比超(chao)過(guo) 1:10 的腔(qiang)型，易出現加(jia)(jia)工(gong)(gong)精度(du)差、表面(mian)質量(liang)低(di)等問題。石墨(mo)火花(hua)機(ji)通(tong)過(guo)三項(xiang)關鍵(jian)技(ji)術突破，可輕(qing)松加(jia)(jia)工(gong)(gong)深(shen)徑(jing)比 1:20 的深(shen)腔(qiang)石墨(mo)工(gong)(gong)件。首先，采(cai)用(yong)大(da)強(qiang)度(du)細徑(jing)電(dian)極(ji)，電(dian)極(ji)直(zhi)徑(jing)小(xiao)可達 0.1mm，且剛(gang)性強(qiang)，加(jia)(jia)工(gong)(gong)過(guo)程中(zhong)不易彎曲；其次，配備(bei)(bei)(bei)高(gao)壓(ya)(ya)沖(chong)液(ye)系統(tong)，通(tong)過(guo) 0.8MPa 高(gao)壓(ya)(ya)冷卻液(ye)將(jiang)加(jia)(jia)工(gong)(gong)屑及時排(pai)出，避免積屑影響放(fang)電(dian)；后，優(you)化(hua)放(fang)電(dian)參數，采(cai)用(yong)低(di)能量(liang)脈沖(chong)放(fang)電(dian)，減少(shao)放(fang)電(dian)熱(re)(re)量(liang)對電(dian)極(ji)與工(gong)(gong)件的影響。某半(ban)導(dao)體(ti)(ti)企(qi)業使(shi)用(yong)該(gai)設(she)(she)備(bei)(bei)(bei)加(jia)(jia)工(gong)(gong)深(shen)徑(jing)比 1:18 的石墨(mo)封裝治具，治具腔(qiang)壁垂直(zhi)度(du)誤差控(kong)(kong)制在 0.003mm 內，表面(mian)粗糙(cao)度(du)達 Ra0.3μm，完(wan)全滿(man)足半(ban)導(dao)體(ti)(ti)封裝要求(qiu)，加(jia)(jia)工(gong)(gong)成功率從傳(chuan)統(tong)設(she)(she)備(bei)(bei)(bei)的 60% 提升至 98%，大(da)幅減少(shao)了因(yin)加(jia)(jia)工(gong)(gong)失(shi)敗導(dao)致的材料浪費。設(she)(she)備(bei)(bei)(bei)的散(san)熱(re)(re)性能良(liang)好(hao)，避免因(yin)過(guo)熱(re)(re)影響加(jia)(jia)工(gong)(gong)精度(du)。東莞(guan)數控(kong)(kong)石墨(mo)火花(hua)機(ji)

經其加工的硅(gui)鋼片(pian)，可使電機能(neng)效提升(sheng) 3% 以上。東莞成型石墨(mo)火(huo)花機廠家報價

石(shi)(shi)墨(mo)(mo) - 陶(tao)瓷(ci)復合(he)(he)件因兼具(ju)(ju)石(shi)(shi)墨(mo)(mo)的導(dao)電性(xing)與(yu)陶(tao)瓷(ci)的耐高溫性(xing)，在新(xin)能(neng)源電池(chi)極耳加(jia)工(gong)(gong)(gong)、高溫傳感器領域應(ying)用(yong)(yong)漸廣(guang)，但兩種材料(liao)硬度(du)、導(dao)電性(xing)差異大，傳統設備(bei)(bei)需分(fen)兩次加(jia)工(gong)(gong)(gong)，易出(chu)現(xian)拼(pin)接錯位(wei)、結合(he)(he)面(mian)不平整問(wen)題。石(shi)(shi)墨(mo)(mo)火花(hua)機通過 “雙材質(zhi)適配(pei)放(fang)電技術”，實現(xian)一體化(hua)加(jia)工(gong)(gong)(gong)突破。設備(bei)(bei)搭載材質(zhi)識別傳感器，可(ke)自動(dong)區分(fen)工(gong)(gong)(gong)件上的石(shi)(shi)墨(mo)(mo)與(yu)陶(tao)瓷(ci)區域，針對石(shi)(shi)墨(mo)(mo)區域采用(yong)(yong)高頻(pin)低(di)(di)能(neng)放(fang)電（500kHz/5μJ），快速成型(xing)且避免崩邊；針對陶(tao)瓷(ci)區域切(qie)換為低(di)(di)頻(pin)高能(neng)放(fang)電（100kHz/20μJ），配(pei)合(he)(he)金剛(gang)石(shi)(shi)涂層電極增強(qiang)切(qie)削力，確(que)保(bao)陶(tao)瓷(ci)部分(fen)精細成型(xing)。某(mou)新(xin)能(neng)源企業使(shi)用(yong)(yong)該設備(bei)(bei)加(jia)工(gong)(gong)(gong)石(shi)(shi)墨(mo)(mo) - 陶(tao)瓷(ci)復合(he)(he)極耳模具(ju)(ju)，結合(he)(he)面(mian)平整度(du)誤差控(kong)制在 ±0.003mm 內(nei)，較傳統分(fen)段加(jia)工(gong)(gong)(gong)提升 80%，加(jia)工(gong)(gong)(gong)時間從 6 小時縮短至(zhi) 2.5 小時，且復合(he)(he)件使(shi)用(yong)(yong)壽命延長(chang) 40%，完全滿足電池(chi)極耳的高精度(du)加(jia)工(gong)(gong)(gong)需求(qiu)。東(dong)莞成型(xing)石(shi)(shi)墨(mo)(mo)火花(hua)機廠家報價(jia)