傳統火(huo)花機(ji)(ji)(ji)加(jia)(jia)工(gong)時(shi)，放電(dian)(dian)(dian)(dian)噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)與冷(leng)卻系統噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)疊加(jia)(jia)，可達(da) 80dB 以上，長(chang)期高(gao)噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)環境影(ying)響操作人(ren)員聽力與工(gong)作效(xiao)率(lv)，還可能引發環保投訴。鏡(jing)面火(huo)花機(ji)(ji)(ji)采用(yong)降(jiang)噪(zao)(zao)(zao)(zao)設(she)計，運行噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)控制在 60dB 以下，打造(zao)安(an)靜加(jia)(jia)工(gong)環境。設(she)備的放電(dian)(dian)(dian)(dian)回路采用(yong)靜音(yin)(yin)(yin)(yin)技術，減少高(gao)頻放電(dian)(dian)(dian)(dian)噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)；冷(leng)卻泵選用(yong)超靜音(yin)(yin)(yin)(yin)電(dian)(dian)(dian)(dian)機(ji)(ji)(ji)，配合隔音(yin)(yin)(yin)(yin)罩，噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)降(jiang)低 30%；床身采用(yong)阻尼材料填充，吸收振動噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)。某精密模具(ju)車間(jian)引入 15 臺(tai)該設(she)備后(hou)，車間(jian)整體噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)從 78dB 降(jiang)至 59dB，操作人(ren)員聽力疲勞投訴率(lv)下降(jiang) 95%，工(gong)作效(xiao)率(lv)提升 20%；同時(shi)，無需額外安(an)裝隔音(yin)(yin)(yin)(yin)設(she)施，節(jie)(jie)省車間(jian)改造(zao)成(cheng)本 15 萬元，符(fu)合**工(gong)業噪(zao)(zao)(zao)(zao)音(yin)(yin)(yin)(yin)排放標準(zhun)，提升企業綠色生產形象。鏡(jing)面火(huo)花機(ji)(ji)(ji)通過優化放電(dian)(dian)(dian)(dian)參數，降(jiang)低電(dian)(dian)(dian)(dian)極損耗，節(jie)(jie)約成(cheng)本。東莞(guan)成(cheng)型鏡(jing)面火(huo)花機(ji)(ji)(ji)維(wei)護(hu)

加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)策略靈(ling)活(huo)性(xing)(xing)：可根據工(gong)(gong)(gong)(gong)(gong)件(jian)形(xing)狀(zhuang)，靈(ling)活(huo)調整加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)策略。對于(yu)不規(gui)(gui)則形(xing)狀(zhuang)工(gong)(gong)(gong)(gong)(gong)件(jian)，設(she)備(bei)能通過(guo)智(zhi)能算法，自(zi)動(dong)規(gui)(gui)劃放電(dian)路徑，確保均(jun)勻加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)。在(zai)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)復雜曲(qu)面(mian)(mian)(mian)(mian)模(mo)具時，可結合多軸聯動(dong)技(ji)術，使電(dian)極沿著曲(qu)面(mian)(mian)(mian)(mian)輪廓(kuo)精(jing)細放電(dian)，實(shi)現高(gao)質量的(de)(de)鏡面(mian)(mian)(mian)(mian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)，滿足不同形(xing)狀(zhuang)工(gong)(gong)(gong)(gong)(gong)件(jian)的(de)(de)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)需(xu)求。設(she)備(bei)穩(wen)(wen)定(ding)性(xing)(xing)：鏡面(mian)(mian)(mian)(mian)火(huo)花(hua)機的(de)(de)穩(wen)(wen)定(ding)性(xing)(xing)極高(gao)，長時間(jian)運(yun)行仍能保持(chi)良(liang)好的(de)(de)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)精(jing)度(du)。其高(gao)剛性(xing)(xing)的(de)(de)機床結構(gou)，有效減少了(le)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)過(guo)程中的(de)(de)振動(dong)和變形(xing)。先(xian)進的(de)(de)電(dian)氣系(xi)統和控(kong)制系(xi)統，保證了(le)設(she)備(bei)運(yun)行的(de)(de)可靠性(xing)(xing)。在(zai)連續數小時甚(shen)至數天的(de)(de)生產任務中，設(she)備(bei)始終能穩(wen)(wen)定(ding)輸出，為企業的(de)(de)大(da)規(gui)(gui)模(mo)生產提供(gong)了(le)堅(jian)實(shi)保障(zhang)。東莞(guan)高(gao)精(jing)密鏡面(mian)(mian)(mian)(mian)火(huo)花(hua)機供(gong)應廠家其高(gao)精(jing)度(du)的(de)(de)定(ding)位系(xi)統，保證每次加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)(gong)(gong)位置的(de)(de)準確性(xing)(xing)。

中(zhong)小(xiao)批量模(mo)具加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)訂(ding)(ding)單若采用(yong)單工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)鏡(jing)面(mian)火(huo)花(hua)機(ji)，設(she)備(bei)(bei)空閑時(shi)(shi)間長，產(chan)能(neng)(neng)(neng)難以提(ti)(ti)升。鏡(jing)面(mian)火(huo)花(hua)機(ji)配備(bei)(bei) 2-4 工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)臺，可(ke)實(shi)現多(duo)(duo)模(mo)具同時(shi)(shi)鏡(jing)面(mian)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)，大幅提(ti)(ti)升產(chan)能(neng)(neng)(neng)。每(mei)個(ge)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)均(jun)可(ke)設(she)置加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)參數，支持不同類型模(mo)具同時(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)；操(cao)作(zuo)(zuo)人(ren)員在一個(ge)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)模(mo)具加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)過(guo)程中(zhong)，可(ke)在其他工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)進行(xing)(xing)裝夾(jia)與拆卸，實(shi)現加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)與裝夾(jia)并行(xing)(xing)作(zuo)(zuo)業，設(she)備(bei)(bei)有效運行(xing)(xing)率從(cong) 70% 提(ti)(ti)升至 95%。某精(jing)密模(mo)具車間使用(yong)雙(shuang)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)鏡(jing)面(mian)火(huo)花(hua)機(ji)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)手(shou)機(ji)按鍵模(mo)具，原(yuan)本單工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)設(she)備(bei)(bei)每(mei)日(ri)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong) 15 套(tao)(tao)，雙(shuang)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)同時(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)每(mei)日(ri)可(ke)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong) 28 套(tao)(tao)，產(chan)能(neng)(neng)(neng)提(ti)(ti)升 87%；同時(shi)(shi)，工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)切換精(jing)度達 ±0.002mm，確保多(duo)(duo)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)位(wei)加(jia)(jia)工(gong)(gong)(gong)(gong)(gong)(gong)(gong)精(jing)度一致，模(mo)具合格(ge)率保持在 99% 以上，成功滿足中(zhong)小(xiao)批量訂(ding)(ding)單的快交付需求。

表(biao)面(mian)效(xiao)(xiao)果呈(cheng)現：鏡(jing)面(mian)火花(hua)機加(jia)(jia)工(gong)后(hou)的(de)(de)工(gong)件表(biao)面(mian)，如同精(jing)心(xin)打磨(mo)的(de)(de)鏡(jing)面(mian)。以(yi)**手(shou)表(biao)表(biao)殼表(biao)帶為(wei)例，經其(qi)雕琢后(hou)，無需電(dian)(dian)鍍等(deng)額(e)外處理(li)，便呈(cheng)現出貴金屬(shu)般的(de)(de)反(fan)光(guang)效(xiao)(xiao)果。這(zhe)不僅源于(yu)其(qi)能(neng)使金屬(shu)表(biao)面(mian)形成均(jun)勻的(de)(de)微米級凹坑(keng)，更在(zai)于(yu)設備對放(fang)(fang)電(dian)(dian)參(can)數的(de)(de)精(jing)確把控，使得加(jia)(jia)工(gong)表(biao)面(mian)紋理(li)細(xi)膩，微觀結(jie)(jie)構(gou)均(jun)勻，視覺(jue)效(xiao)(xiao)果較好，提升了產品的(de)(de)外觀檔(dang)次與附加(jia)(jia)值(zhi)。復雜結(jie)(jie)構(gou)加(jia)(jia)工(gong)：面(mian)對深(shen)腔(qiang)、窄縫(feng)等(deng)復雜結(jie)(jie)構(gou)，激光(guang)拋光(guang)常(chang)常(chang)力不從心(xin)，而(er)鏡(jing)面(mian)火花(hua)機卻能(neng)大顯身手(shou)。在(zai)模(mo)具制造中，常(chang)有(you)深(shen)腔(qiang)模(mo)具需要加(jia)(jia)工(gong)，鏡(jing)面(mian)火花(hua)機可(ke)憑借其(qi)靈活的(de)(de)放(fang)(fang)電(dian)(dian)控制和精(jing)細(xi)的(de)(de)電(dian)(dian)極運動，深(shen)入深(shen)腔(qiang)內部，對各個部位(wei)進行均(jun)勻加(jia)(jia)工(gong)。對于(yu)窄縫(feng)結(jie)(jie)構(gou)，它也能(neng)精(jing)細(xi)放(fang)(fang)電(dian)(dian)，確保縫(feng)隙內部表(biao)面(mian)達到鏡(jing)面(mian)效(xiao)(xiao)果，為(wei)復雜模(mo)具的(de)(de)制造提供(gong)了可(ke)靠(kao)的(de)(de)加(jia)(jia)工(gong)手(shou)段(duan)。其(qi)獨特的(de)(de)放(fang)(fang)電(dian)(dian)回路設計(ji)，有(you)效(xiao)(xiao)提升加(jia)(jia)工(gong)效(xiao)(xiao)率與表(biao)面(mian)質量的(de)(de)穩(wen)定性。

微型(xing)(xing)(xing)(xing)(xing)零(ling)件模(mo)(mo)具（如微型(xing)(xing)(xing)(xing)(xing)傳(chuan)(chuan)感(gan)器模(mo)(mo)具、微型(xing)(xing)(xing)(xing)(xing)連接器模(mo)(mo)具）尺(chi)寸(cun)小（小型(xing)(xing)(xing)(xing)(xing)腔尺(chi)寸(cun)＜1mm），傳(chuan)(chuan)統鏡(jing)(jing)面(mian)(mian)火(huo)(huo)(huo)花(hua)(hua)機(ji)難以實現(xian)高精度鏡(jing)(jing)面(mian)(mian)加工(gong)，易(yi)出(chu)現(xian)型(xing)(xing)(xing)(xing)(xing)腔變(bian)形、表面(mian)(mian)粗糙等問(wen)題。鏡(jing)(jing)面(mian)(mian)火(huo)(huo)(huo)花(hua)(hua)機(ji)針對(dui)小尺(chi)寸(cun)模(mo)(mo)具特性，采用 “微型(xing)(xing)(xing)(xing)(xing)電極(ji)(ji) + 精細定位” 技術(shu)(shu)，實現(xian)微型(xing)(xing)(xing)(xing)(xing)零(ling)件高精度成型(xing)(xing)(xing)(xing)(xing)。設備(bei)配(pei)備(bei)直徑(jing)小 0.05mm 的(de)微型(xing)(xing)(xing)(xing)(xing)紫(zi)銅電極(ji)(ji)，配(pei)合壓(ya)電陶(tao)瓷驅動系統，定位精度達 0.01μm；同(tong)時，采用超高頻(pin)微能放(fang)電（1200kHz/2μJ），確保(bao)微型(xing)(xing)(xing)(xing)(xing)型(xing)(xing)(xing)(xing)(xing)腔加工(gong)時無崩(beng)邊、無變(bian)形。某微型(xing)(xing)(xing)(xing)(xing)電子企(qi)業使(shi)用該設備(bei)加工(gong) 0.8mm×0.5mm 的(de)微型(xing)(xing)(xing)(xing)(xing)傳(chuan)(chuan)感(gan)器模(mo)(mo)具型(xing)(xing)(xing)(xing)(xing)腔，型(xing)(xing)(xing)(xing)(xing)腔尺(chi)寸(cun)誤差控制在(zai) ±0.001mm 內(nei)，表面(mian)(mian)粗糙度達 Ra0.07μm，成型(xing)(xing)(xing)(xing)(xing)的(de)微型(xing)(xing)(xing)(xing)(xing)傳(chuan)(chuan)感(gan)器精度提升 40%，成功(gong)應(ying)用于**微創手術(shu)(shu)設備(bei)，產品市(shi)場占有率增長 55%。對(dui)**器械零(ling)部件進行鏡(jing)(jing)面(mian)(mian)加工(gong)，保(bao)障(zhang)使(shi)用**。東莞高精密鏡(jing)(jing)面(mian)(mian)火(huo)(huo)(huo)花(hua)(hua)機(ji)供(gong)應(ying)廠(chang)家

能通過(guo)(guo)軟(ruan)件模擬(ni)加工過(guo)(guo)程，提前優化(hua)加工方(fang)案(an)。東(dong)莞成型鏡(jing)面火(huo)花機維護

深(shen)(shen)腔模(mo)具(ju)（如連接器(qi)模(mo)具(ju)、傳感器(qi)模(mo)具(ju)）的(de)鏡(jing)面(mian)(mian)加(jia)(jia)工(gong)一直(zhi)是行(xing)業難(nan)題，傳統設備因電極剛(gang)性不足、排(pai)屑(xie)困(kun)難(nan)，難(nan)以加(jia)(jia)工(gong)深(shen)(shen)徑(jing)比超過 1:10 的(de)深(shen)(shen)腔，易出(chu)現(xian)表(biao)面(mian)(mian)光(guang)潔度低(di)、尺寸(cun)(cun)偏(pian)差(cha)大等(deng)問題。鏡(jing)面(mian)(mian)火(huo)花(hua)機通過三(san)項技術突破，可輕松加(jia)(jia)工(gong)深(shen)(shen)徑(jing)比 1:15 的(de)深(shen)(shen)腔鏡(jing)面(mian)(mian)模(mo)具(ju)。首先(xian)，采(cai)用度細徑(jing)電極（直(zhi)徑(jing)小 0.2mm），配合(he)陶瓷導(dao)向套，確保(bao)電極無偏(pian)移；其次，配備高壓螺旋排(pai)屑(xie)系統，通過 0.7MPa 高壓冷卻液將加(jia)(jia)工(gong)屑(xie)強制排(pai)出(chu)；，優(you)化放電參數，采(cai)用低(di)能量脈沖放電，減少電極損耗(hao)與深(shen)(shen)腔內壁(bi)燒傷(shang)。某半(ban)(ban)導(dao)體模(mo)具(ju)企業使用該設備加(jia)(jia)工(gong)深(shen)(shen)徑(jing)比 1:12 的(de)連接器(qi)模(mo)具(ju)，深(shen)(shen)腔內壁(bi)表(biao)面(mian)(mian)粗糙度達(da) Ra0.1μm，尺寸(cun)(cun)誤(wu)差(cha)控制在(zai) ±0.002mm 內，加(jia)(jia)工(gong)成功率從傳統設備的(de) 65% 提升至 99%，完(wan)全滿足半(ban)(ban)導(dao)體連接器(qi)的(de)高精(jing)度要求，訂單量同(tong)比增(zeng)長(chang) 50%。東(dong)莞成型(xing)鏡(jing)面(mian)(mian)火(huo)花(hua)機維護(hu)