在精(jing)密模(mo)具、半(ban)(ban)導體(ti)(ti)領(ling)域，深(shen)(shen)腔(qiang)(qiang)石墨(mo)(mo)工(gong)(gong)(gong)件(jian)（如深(shen)(shen)腔(qiang)(qiang)模(mo)具、半(ban)(ban)導體(ti)(ti)封(feng)裝(zhuang)(zhuang)石墨(mo)(mo)治(zhi)具）的加(jia)(jia)工(gong)(gong)(gong)一直是(shi)行業難題(ti)(ti)，傳(chuan)統(tong)火花機因(yin)(yin)電(dian)極(ji)剛(gang)性不足、排屑困難，難以加(jia)(jia)工(gong)(gong)(gong)深(shen)(shen)徑(jing)比超過(guo) 1:10 的腔(qiang)(qiang)型(xing)，易出(chu)現(xian)加(jia)(jia)工(gong)(gong)(gong)精(jing)度差、表(biao)面質量低等問題(ti)(ti)。石墨(mo)(mo)火花機通過(guo)三項關鍵技術突破(po)，可輕(qing)松加(jia)(jia)工(gong)(gong)(gong)深(shen)(shen)徑(jing)比 1:20 的深(shen)(shen)腔(qiang)(qiang)石墨(mo)(mo)工(gong)(gong)(gong)件(jian)。首先(xian)，采用(yong)大(da)強度細徑(jing)電(dian)極(ji)，電(dian)極(ji)直徑(jing)小可達(da) 0.1mm，且剛(gang)性強，加(jia)(jia)工(gong)(gong)(gong)過(guo)程(cheng)中不易彎(wan)曲(qu)；其(qi)次(ci)，配備(bei)高壓沖液系統(tong)，通過(guo) 0.8MPa 高壓冷(leng)卻液將加(jia)(jia)工(gong)(gong)(gong)屑及(ji)時排出(chu)，避免積(ji)屑影響放電(dian)；后，優化放電(dian)參數(shu)，采用(yong)低能(neng)量脈沖放電(dian)，減(jian)少(shao)放電(dian)熱量對電(dian)極(ji)與工(gong)(gong)(gong)件(jian)的影響。某半(ban)(ban)導體(ti)(ti)企業使用(yong)該設(she)備(bei)加(jia)(jia)工(gong)(gong)(gong)深(shen)(shen)徑(jing)比 1:18 的石墨(mo)(mo)封(feng)裝(zhuang)(zhuang)治(zhi)具，治(zhi)具腔(qiang)(qiang)壁垂直度誤差控制(zhi)在 0.003mm 內，表(biao)面粗糙(cao)度達(da) Ra0.3μm，完全滿(man)足半(ban)(ban)導體(ti)(ti)封(feng)裝(zhuang)(zhuang)要求，加(jia)(jia)工(gong)(gong)(gong)成功(gong)率從傳(chuan)統(tong)設(she)備(bei)的 60% 提(ti)升至(zhi) 98%，大(da)幅減(jian)少(shao)了因(yin)(yin)加(jia)(jia)工(gong)(gong)(gong)失(shi)敗導致的材料浪費(fei)。火花機可與測量設(she)備(bei)聯動，實現(xian)加(jia)(jia)工(gong)(gong)(gong) - 檢測一體(ti)(ti)化。東莞cnc火花機廠家供應(ying)

薄(bo)壁(bi)石墨(mo)(mo)件(jian)(jian)（厚(hou)度(du)(du)≤1mm）因(yin)重量輕、散熱快，普遍應(ying)用于電(dian)子、航空(kong)領域(yu)，但石墨(mo)(mo)材質脆(cui)、抗(kang)沖擊性差，傳(chuan)統加(jia)(jia)(jia)工(gong)(gong)設(she)備(bei)(bei)(bei)稍(shao)不(bu)注意就會(hui)導致(zhi)工(gong)(gong)件(jian)(jian)崩(beng)裂(lie)(lie)，合(he)格率(lv)常低于 60%。專業石墨(mo)(mo)火花(hua)機(ji)針(zhen)對薄(bo)壁(bi)加(jia)(jia)(jia)工(gong)(gong)場景(jing)，創新研發 “柔(rou)性放電(dian)” 技術，完美解決崩(beng)裂(lie)(lie)難題。設(she)備(bei)(bei)(bei)通過(guo)準確控制(zhi)放電(dian)能量，將(jiang)單次放電(dian)能量降至 5μJ 以下，配合(he)高(gao)頻低損耗放電(dian)模式，減少放電(dian)過(guo)程(cheng)中對工(gong)(gong)件(jian)(jian)的(de)沖擊力度(du)(du)，避(bi)免應(ying)力集(ji)中導致(zhi)的(de)崩(beng)裂(lie)(lie)；同時(shi)，工(gong)(gong)作(zuo)臺配備(bei)(bei)(bei)真空(kong)吸(xi)附裝置，采用柔(rou)性硅膠吸(xi)盤，均(jun)勻吸(xi)附薄(bo)壁(bi)工(gong)(gong)件(jian)(jian)，防止裝夾時(shi)因(yin)受力不(bu)均(jun)變形。某電(dian)子企業使用該設(she)備(bei)(bei)(bei)加(jia)(jia)(jia)工(gong)(gong) 0.8mm 厚(hou)的(de)石墨(mo)(mo)散熱片，工(gong)(gong)件(jian)(jian)崩(beng)裂(lie)(lie)率(lv)從傳(chuan)統設(she)備(bei)(bei)(bei)的(de) 42% 降至 3%，合(he)格率(lv)提升至 97%，且加(jia)(jia)(jia)工(gong)(gong)后工(gong)(gong)件(jian)(jian)平面度(du)(du)誤差控制(zhi)在 ±0.003mm 內(nei)，完全(quan)滿(man)(man)足電(dian)子元件(jian)(jian)精密(mi)裝配要(yao)求，每月減少因(yin)崩(beng)裂(lie)(lie)導致(zhi)的(de)材料浪費成本(ben)近 5 萬元。東莞(guan)火花(hua)機(ji)設(she)備(bei)(bei)(bei)廠家火花(hua)機(ji)的(de) Z 軸行程(cheng)可定(ding)制(zhi)，滿(man)(man)足不(bu)同深(shen)度(du)(du)的(de)加(jia)(jia)(jia)工(gong)(gong)需求。

部分石(shi)墨加(jia)(jia)工車(che)間(jian)(jian)因(yin)生產工藝需(xu)求(qiu)（如(ru)伴隨熱處理(li)工序），車(che)間(jian)(jian)溫(wen)(wen)度(du)可達 35-40℃，傳(chuan)統火花機在(zai)高(gao)溫(wen)(wen)環境(jing)(jing)下，電(dian)(dian)氣(qi)元(yuan)件易老化(hua)，溫(wen)(wen)控精(jing)度(du)下降，加(jia)(jia)工誤差增(zeng)大。石(shi)墨火花機針(zhen)對高(gao)溫(wen)(wen)環境(jing)(jing)，采(cai)用(yong)耐高(gao)溫(wen)(wen)設(she)計，確保(bao)穩(wen)定運行(xing)。設(she)備(bei)(bei)的(de)電(dian)(dian)氣(qi)柜(ju)配備(bei)(bei)恒溫(wen)(wen)散熱系統，通過工業空調將柜(ju)內溫(wen)(wen)度(du)控制在(zai) 25±2℃，避免元(yuan)件老化(hua)；主軸與導軌采(cai)用(yong)耐高(gao)溫(wen)(wen)潤滑(hua)脂(zhi)，在(zai) 40℃環境(jing)(jing)下仍保(bao)持良好潤滑(hua)性能；溫(wen)(wen)控系統自動(dong)補償環境(jing)(jing)溫(wen)(wen)度(du)對加(jia)(jia)工精(jing)度(du)的(de)影響(xiang)，修正放電(dian)(dian)參(can)數。某熱處理(li)配套(tao)石(shi)墨加(jia)(jia)工車(che)間(jian)(jian)使用(yong)該設(she)備(bei)(bei)，在(zai) 38℃的(de)車(che)間(jian)(jian)環境(jing)(jing)下，設(she)備(bei)(bei)連續運行(xing) 8 小時(shi)，加(jia)(jia)工誤差仍控制在(zai) ±0.003mm 內，與常溫(wen)(wen)環境(jing)(jing)加(jia)(jia)工精(jing)度(du)一致；電(dian)(dian)氣(qi)元(yuan)件使用(yong)壽命延長(chang)至 5 年以上，較傳(chuan)統設(she)備(bei)(bei)（3 年壽命）減少更換成本，滿足高(gao)溫(wen)(wen)車(che)間(jian)(jian)的(de)特殊(shu)加(jia)(jia)工需(xu)求(qiu)。

石(shi)(shi)墨(mo)材料價(jia)格昂貴，傳統(tong)加工(gong)(gong)方式（如(ru)銑削）會產(chan)生大量石(shi)(shi)墨(mo)粉塵，材料利(li)用(yong)(yong)率為(wei) 50%-60%，造成嚴(yan)重浪(lang)費。石(shi)(shi)墨(mo)火花(hua)機采(cai)用(yong)(yong)非接觸式放(fang)電(dian)(dian)加工(gong)(gong)原理，通過電(dian)(dian)極與工(gong)(gong)件(jian)之(zhi)間的脈沖(chong)放(fang)電(dian)(dian)實現材料去除(chu)，無機械切削力，不(bu)避(bi)免了石(shi)(shi)墨(mo)粉塵污染，還(huan)大幅提升材料利(li)用(yong)(yong)率。設(she)(she)(she)備(bei)配(pei)備(bei)智能路徑優化系統(tong)，可根據(ju)石(shi)(shi)墨(mo)工(gong)(gong)件(jian)形(xing)狀(zhuang)自(zi)動規劃加工(gong)(gong)路徑，減少空行程，同時準確控制放(fang)電(dian)(dian)深度與范圍，將材料利(li)用(yong)(yong)率提升至 90% 以上，較(jiao)傳統(tong)方式提高 40%。某新能源企業使(shi)用(yong)(yong)該設(she)(she)(she)備(bei)加工(gong)(gong)鋰電(dian)(dian)池(chi)負極石(shi)(shi)墨(mo)模具，原本 1 塊石(shi)(shi)墨(mo)原料只(zhi)能加工(gong)(gong) 2 套模具，現在可加工(gong)(gong) 3.5 套，每月節省石(shi)(shi)墨(mo)采(cai)購成本近 8 萬元(yuan)。此(ci)外(wai)，設(she)(she)(she)備(bei)還(huan)配(pei)備(bei)石(shi)(shi)墨(mo)粉塵收(shou)集裝置(zhi)，收(shou)集效(xiao)率達 98%，既保護操作(zuo)人員健(jian)康，又避(bi)免粉塵對設(she)(she)(she)備(bei)部件(jian)的磨損，延長設(she)(she)(she)備(bei)使(shi)用(yong)(yong)壽命。火花(hua)機配(pei)備(bei)自(zi)動抬刀功能，減少電(dian)(dian)極損耗，提升加工(gong)(gong)效(xiao)率。

隨著(zhu)工(gong)業制造(zao)升(sheng)級(ji)，石墨與(yu)金屬復(fu)合(he)工(gong)件（如石墨 - 銅復(fu)合(he)電(dian)極、石墨 - 鋼復(fu)合(he)模(mo)具(ju)）需(xu)求增多(duo)，但兩(liang)種(zhong)材(cai)(cai)(cai)質(zhi)(zhi)(zhi)(zhi)導電(dian)性、熔點(dian)差(cha)(cha)異大，傳(chuan)統設(she)(she)備(bei)(bei)難以實現一體(ti)化加工(gong)，需(xu)分設(she)(she)備(bei)(bei)加工(gong)后拼(pin)接(jie)，效(xiao)率低(di)且易出現拼(pin)接(jie)誤(wu)(wu)差(cha)(cha)。石墨火(huo)花(hua)機(ji)通過 “智能材(cai)(cai)(cai)質(zhi)(zhi)(zhi)(zhi)識(shi)別(bie) + 動態參(can)數調整” 技術，實現多(duo)材(cai)(cai)(cai)質(zhi)(zhi)(zhi)(zhi)兼(jian)容加工(gong)。設(she)(she)備(bei)(bei)搭(da)載材(cai)(cai)(cai)質(zhi)(zhi)(zhi)(zhi)傳(chuan)感器，可自動識(shi)別(bie)工(gong)件上的石墨與(yu)金屬區(qu)域(yu)(yu)，針對(dui)石墨區(qu)域(yu)(yu)采(cai)用低(di)能量(liang)高(gao)頻放(fang)電(dian)，針對(dui)金屬區(qu)域(yu)(yu)切換(huan)為高(gao)能量(liang)低(di)頻放(fang)電(dian)，無(wu)需(xu)人工(gong)更(geng)換(huan)參(can)數；同時，加工(gong)路徑自動優化，確(que)保兩(liang)種(zhong)材(cai)(cai)(cai)質(zhi)(zhi)(zhi)(zhi)過渡區(qu)域(yu)(yu)平滑銜接(jie)，避免臺(tai)階誤(wu)(wu)差(cha)(cha)。某(mou)汽車(che)模(mo)具(ju)企業使用該設(she)(she)備(bei)(bei)加工(gong)石墨 - 銅復(fu)合(he)電(dian)極，原本(ben)分兩(liang)臺(tai)設(she)(she)備(bei)(bei)加工(gong)需(xu) 6 小(xiao)時，現在一體(ti)化加工(gong)需(xu) 2.5 小(xiao)時，效(xiao)率提升(sheng) 140%，且過渡區(qu)域(yu)(yu)粗糙度達(da) Ra0.3μm，無(wu)需(xu)后續打磨，拼(pin)接(jie)誤(wu)(wu)差(cha)(cha)從傳(chuan)統的 0.01mm 降至 0.002mm，電(dian)極加工(gong)精度明顯提升(sheng)，助力模(mo)具(ju)成型(xing)質(zhi)(zhi)(zhi)(zhi)量(liang)升(sheng)級(ji)。火(huo)花(hua)機(ji)的脈(mo)沖(chong)電(dian)源(yuan)穩定(ding)，放(fang)電(dian)能量(liang)可控，加工(gong)精度高(gao)。東(dong)莞cnc火(huo)花(hua)機(ji)廠家(jia)供應

火花機的(de)電氣系統防(fang)護等級高，適應車間粉塵環境。東莞cnc火花機廠家供應

對于中小批量(liang)石(shi)墨(mo)(mo)加(jia)(jia)工(gong)(gong)(gong)(gong)訂(ding)單(dan)(dan)，傳統單(dan)(dan)工(gong)(gong)(gong)(gong)位火(huo)花機(ji)加(jia)(jia)工(gong)(gong)(gong)(gong)效率低，難(nan)以滿足交貨期要(yao)求。石(shi)墨(mo)(mo)火(huo)花機(ji)配(pei)(pei)備(bei)(bei)多(duo)(duo)工(gong)(gong)(gong)(gong)位工(gong)(gong)(gong)(gong)作臺，可(ke)實現(xian)多(duo)(duo)工(gong)(gong)(gong)(gong)件(jian)(jian)同(tong)(tong)時(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong)，大幅(fu)提(ti)升(sheng)產(chan)(chan)能(neng)。設(she)備(bei)(bei)工(gong)(gong)(gong)(gong)作臺可(ke)搭載 2-4 個(ge)(ge)單(dan)(dan)獨夾具，每(mei)個(ge)(ge)工(gong)(gong)(gong)(gong)位均(jun)可(ke)單(dan)(dan)獨設(she)置加(jia)(jia)工(gong)(gong)(gong)(gong)參數，操作人員(yuan)在(zai)一個(ge)(ge)工(gong)(gong)(gong)(gong)位工(gong)(gong)(gong)(gong)件(jian)(jian)加(jia)(jia)工(gong)(gong)(gong)(gong)過程中，可(ke)在(zai)其他工(gong)(gong)(gong)(gong)位進行(xing)(xing)工(gong)(gong)(gong)(gong)件(jian)(jian)裝(zhuang)夾與拆卸，實現(xian)加(jia)(jia)工(gong)(gong)(gong)(gong)與裝(zhuang)夾并行(xing)(xing)作業(ye)，減少設(she)備(bei)(bei)空(kong)閑(xian)時(shi)(shi)間(jian)。某(mou)電子(zi)配(pei)(pei)件(jian)(jian)企業(ye)使用雙工(gong)(gong)(gong)(gong)位石(shi)墨(mo)(mo)火(huo)花機(ji)加(jia)(jia)工(gong)(gong)(gong)(gong)手機(ji)石(shi)墨(mo)(mo)散熱片(pian)，原(yuan)本單(dan)(dan)工(gong)(gong)(gong)(gong)位設(she)備(bei)(bei)每(mei)小時(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong) 6 件(jian)(jian)，現(xian)在(zai)雙工(gong)(gong)(gong)(gong)位同(tong)(tong)時(shi)(shi)加(jia)(jia)工(gong)(gong)(gong)(gong)每(mei)小時(shi)(shi)可(ke)加(jia)(jia)工(gong)(gong)(gong)(gong) 11 件(jian)(jian)，產(chan)(chan)能(neng)提(ti)升(sheng) 83%；同(tong)(tong)時(shi)(shi)，因減少了裝(zhuang)夾等待時(shi)(shi)間(jian)，設(she)備(bei)(bei)有效運行(xing)(xing)率從 70% 提(ti)升(sheng)至 95%，每(mei)月(yue)可(ke)多(duo)(duo)交付 3000 件(jian)(jian)產(chan)(chan)品(pin)，成功縮短(duan)訂(ding)單(dan)(dan)交付周期，客戶滿意度(du)提(ti)升(sheng) 28%。此(ci)外(wai)，多(duo)(duo)工(gong)(gong)(gong)(gong)位工(gong)(gong)(gong)(gong)作臺采用高精(jing)度(du)定位銷，工(gong)(gong)(gong)(gong)位切換精(jing)度(du)達 ±0.003mm，確保每(mei)個(ge)(ge)工(gong)(gong)(gong)(gong)位加(jia)(jia)工(gong)(gong)(gong)(gong)的工(gong)(gong)(gong)(gong)件(jian)(jian)精(jing)度(du)一致。東莞cnc火(huo)花機(ji)廠家供應