模(mo)(mo)具(ju)企業常承接(jie)多(duo)品(pin)種小批量訂單，傳統(tong)鏡(jing)面火(huo)花(hua)(hua)機(ji)(ji)(ji)更(geng)換(huan)(huan)模(mo)(mo)具(ju)時需(xu)停機(ji)(ji)(ji)拆卸夾(jia)具(ju)、重新(xin)校準(zhun)(zhun)，每次換(huan)(huan)模(mo)(mo)耗時 30-40 分鐘，設備利用(yong)(yong)(yong)率(lv)低(di)。鏡(jing)面火(huo)花(hua)(hua)機(ji)(ji)(ji)配備 “快(kuai)速換(huan)(huan)模(mo)(mo)系統(tong)”，大幅(fu)縮短(duan)換(huan)(huan)模(mo)(mo)時間，提(ti)升(sheng)(sheng)加(jia)工(gong)效率(lv)。設備采用(yong)(yong)(yong)標準(zhun)(zhun)化快(kuai)換(huan)(huan)夾(jia)具(ju)，通過定位銷與(yu)(yu)鎖緊(jin)機(ji)(ji)(ji)構實(shi)現夾(jia)具(ju)快(kuai)速對(dui)(dui)接(jie)，換(huan)(huan)模(mo)(mo)時間縮短(duan)至 5 分鐘內；同時，系統(tong)支持夾(jia)具(ju)參數預(yu)存(cun)儲，更(geng)換(huan)(huan)不同模(mo)(mo)具(ju)時，只需(xu)調用(yong)(yong)(yong)對(dui)(dui)應參數，無需(xu)重新(xin)設置放電(dian)參數與(yu)(yu)加(jia)工(gong)路徑。某(mou)精密模(mo)(mo)具(ju)廠承接(jie)手機(ji)(ji)(ji)、平板、手表(biao)(biao)等多(duo)品(pin)類(lei)外殼模(mo)(mo)具(ju)訂單，引入該系統(tong)后，日均換(huan)(huan)模(mo)(mo)次數從 8 次增至 25 次，設備有效運行率(lv)從 65% 提(ti)升(sheng)(sheng)至 92%，日均加(jia)工(gong)模(mo)(mo)具(ju)套數從 12 套提(ti)升(sheng)(sheng)至 28 套，成(cheng)功應對(dui)(dui)多(duo)品(pin)種訂單的(de)快(kuai)速切(qie)換(huan)(huan)需(xu)求，訂單交付周期縮短(duan) 35%。其獨特的(de)放電(dian)回(hui)路設計，有效提(ti)升(sheng)(sheng)加(jia)工(gong)效率(lv)與(yu)(yu)表(biao)(biao)面質量的(de)穩定性。東莞雙頭鏡(jing)面火(huo)花(hua)(hua)機(ji)(ji)(ji)定制

對于多廠區、跨地域(yu)經營的(de)(de)(de)模具(ju)企業，設備(bei)運行(xing)狀態監控與生(sheng)產(chan)(chan)管(guan)(guan)理(li)難(nan)度(du)(du)大，傳統(tong)方式需專人(ren)現(xian)場查看，難(nan)以及時(shi)(shi)響應問題。鏡(jing)面火(huo)花機(ji)配(pei)備(bei)遠程監控系(xi)統(tong)，通(tong)過物(wu)聯網連接云端(duan)平臺，管(guan)(guan)理(li)人(ren)員(yuan)可在手機(ji) APP 或電腦(nao)端(duan)實(shi)(shi)時(shi)(shi)查看設備(bei)運行(xing)數(shu)據（如加(jia)工(gong)(gong)進(jin)度(du)(du)、表面粗糙度(du)(du)、放電參(can)數(shu)），還(huan)能調(diao)取近 90 天的(de)(de)(de)加(jia)工(gong)(gong)記錄，分(fen)析生(sheng)產(chan)(chan)效率與質量關聯。當設備(bei)出(chu)現(xian)異常時(shi)(shi)，系(xi)統(tong)自動發(fa)送告(gao)警信息，并推送故障(zhang)排查指南，平均故障(zhang)響應時(shi)(shi)間從 2 小時(shi)(shi)縮短至 15 分(fen)鐘(zhong)。某模具(ju)集團在全國 3 個(ge)廠區部署該設備(bei)后，總(zong)部可實(shi)(shi)時(shi)(shi)監控各廠區生(sheng)產(chan)(chan)進(jin)度(du)(du)，統(tong)一調(diao)整加(jia)工(gong)(gong)參(can)數(shu)，使不同廠區加(jia)工(gong)(gong)的(de)(de)(de)同款模具(ju)精度(du)(du)誤差控制(zhi)在 ±0.002mm 內；同時(shi)(shi)，減少 60% 的(de)(de)(de)現(xian)場巡檢人(ren)員(yuan)，管(guan)(guan)理(li)成本降低 40%，生(sheng)產(chan)(chan)管(guan)(guan)理(li)效率提升(sheng)。東莞雙頭鏡(jing)面火(huo)花機(ji)定制(zhi)鏡(jing)面火(huo)花機(ji)的(de)(de)(de)放電能量精確可控，實(shi)(shi)現(xian)超精密的(de)(de)(de)鏡(jing)面加(jia)工(gong)(gong)效果。

材料(liao)適應(ying)性：傳統(tong)鏡(jing)(jing)面磨削(xue)受材料(liao)硬度(du)(du)限(xian)制(zhi)，而鏡(jing)(jing)面火花機對(dui)材料(liao)的(de)(de)(de)適應(ying)性極(ji)為(wei)***。無(wu)論是(shi)(shi)硬度(du)(du)高(gao)(gao)達 HRC65 的(de)(de)(de)超硬合(he)金(jin)，還是(shi)(shi)普通金(jin)屬(shu)材料(liao)，它都(dou)能(neng)(neng)輕松應(ying)對(dui)。在(zai)航空(kong)航天領域，大量使用的(de)(de)(de)鈦合(he)金(jin)、高(gao)(gao)溫合(he)金(jin)等難(nan)加(jia)工(gong)材料(liao)，鏡(jing)(jing)面火花機通過優化放電(dian)參(can)數(shu)(shu)，可(ke)實現理想(xiang)的(de)(de)(de)鏡(jing)(jing)面加(jia)工(gong)效果，拓寬了材料(liao)在(zai)**制(zhi)造中(zhong)的(de)(de)(de)應(ying)用范圍。操作(zuo)便利性：鏡(jing)(jing)面火花機的(de)(de)(de)操作(zuo)界面設(she)(she)計極(ji)為(wei)人(ren)性化。操作(zuo)人(ren)員無(wu)需(xu)復雜的(de)(de)(de)培訓，便能(neng)(neng)快速(su)(su)上手(shou)并熟練進(jin)行參(can)數(shu)(shu)設(she)(she)定。設(she)(she)備(bei)配備(bei)的(de)(de)(de)智能(neng)(neng)控(kong)制(zhi)系統(tong)，可(ke)根(gen)據(ju)不同的(de)(de)(de)加(jia)工(gong)需(xu)求，自動推薦合(he)適的(de)(de)(de)放電(dian)參(can)數(shu)(shu)，進(jin)一步降低了操作(zuo)難(nan)度(du)(du)。在(zai)日(ri)常生(sheng)產中(zhong)，工(gong)人(ren)能(neng)(neng)迅(xun)速(su)(su)調整設(she)(she)備(bei)參(can)數(shu)(shu)，切換(huan)不同加(jia)工(gong)任務(wu)，提(ti)高(gao)(gao)了生(sheng)產的(de)(de)(de)靈活性與效率。

模(mo)具(ju)壽命延長：對模(mo)具(ju)復雜型腔進行鏡(jing)(jing)(jing)面(mian)加(jia)工(gong)(gong)(gong)，能提升(sheng)模(mo)具(ju)使(shi)用壽命。光滑的(de)(de)(de)模(mo)具(ju)型腔表面(mian)，減少(shao)了(le)(le)塑(su)料(liao)、金(jin)屬等(deng)材(cai)料(liao)在(zai)成型過(guo)程中的(de)(de)(de)流動阻(zu)力(li)(li)和摩擦力(li)(li)，降低了(le)(le)模(mo)具(ju)表面(mian)的(de)(de)(de)磨損。在(zai)注塑(su)模(mo)具(ju)中，經鏡(jing)(jing)(jing)面(mian)火花機加(jia)工(gong)(gong)(gong)的(de)(de)(de)型腔，可(ke)(ke)使(shi)模(mo)具(ju)的(de)(de)(de)生產周期延長，減少(shao)模(mo)具(ju)維(wei)修(xiu)和更換次(ci)數，為企業節(jie)約生產成本(ben)，提高(gao)生產效(xiao)率(lv)。放(fang)電(dian)(dian)(dian)頻率(lv)調節(jie)：鏡(jing)(jing)(jing)面(mian)火花機的(de)(de)(de)放(fang)電(dian)(dian)(dian)頻率(lv)可(ke)(ke)精確調節(jie)，以適應不同(tong)的(de)(de)(de)加(jia)工(gong)(gong)(gong)工(gong)(gong)(gong)藝。在(zai)加(jia)工(gong)(gong)(gong)硬脆材(cai)料(liao)時，通過(guo)降低放(fang)電(dian)(dian)(dian)頻率(lv)，減少(shao)單次(ci)放(fang)電(dian)(dian)(dian)能量，避免材(cai)料(liao)崩(beng)裂；而在(zai)加(jia)工(gong)(gong)(gong)塑(su)性較(jiao)好(hao)的(de)(de)(de)材(cai)料(liao)時，適當提高(gao)放(fang)電(dian)(dian)(dian)頻率(lv)，可(ke)(ke)提高(gao)加(jia)工(gong)(gong)(gong)效(xiao)率(lv)。這種靈活的(de)(de)(de)放(fang)電(dian)(dian)(dian)頻率(lv)調節(jie)功能，使(shi)設備能應對各種材(cai)料(liao)和加(jia)工(gong)(gong)(gong)要求，拓寬了(le)(le)應用范圍。鏡(jing)(jing)(jing)面(mian)火花機能使(shi)金(jin)屬表面(mian)形成均勻微(wei)米級凹坑，疊加(jia)呈現鏡(jing)(jing)(jing)面(mian)效(xiao)果。

模具(ju)車(che)(che)(che)間常有多臺設(she)(she)(she)備(bei)(bei)同(tong)(tong)時(shi)(shi)(shi)運(yun)行(xing)，振(zhen)動(dong)(dong)易傳遞至鏡面(mian)火花(hua)機，導(dao)致加(jia)(jia)工(gong)精度(du)下(xia)降，傳統設(she)(she)(she)備(bei)(bei)抗(kang)振(zhen)動(dong)(dong)能力弱，在振(zhen)動(dong)(dong)環境(jing)下(xia)加(jia)(jia)工(gong)誤(wu)差會增加(jia)(jia) 50% 以上。鏡面(mian)火花(hua)機采用(yong) “主動(dong)(dong)抗(kang)振(zhen)系統”，可在多設(she)(she)(she)備(bei)(bei)車(che)(che)(che)間穩(wen)定運(yun)行(xing)。設(she)(she)(she)備(bei)(bei)的(de)床(chuang)身底部安裝主動(dong)(dong)減(jian)震器(qi)(qi)，通過振(zhen)動(dong)(dong)傳感器(qi)(qi)實時(shi)(shi)(shi)檢測外界(jie)振(zhen)動(dong)(dong)，自動(dong)(dong)調整減(jian)震器(qi)(qi)阻尼，抵(di)消 90% 以上的(de)振(zhen)動(dong)(dong)干擾；同(tong)(tong)時(shi)(shi)(shi)，主軸(zhou)(zhou)采用(yong)空氣(qi)靜壓軸(zhou)(zhou)承，減(jian)少機械振(zhen)動(dong)(dong)傳遞，確保(bao)加(jia)(jia)工(gong)過程穩(wen)定。某大(da)型模具(ju)車(che)(che)(che)間內，10 臺設(she)(she)(she)備(bei)(bei)同(tong)(tong)時(shi)(shi)(shi)運(yun)行(xing)時(shi)(shi)(shi)振(zhen)動(dong)(dong)頻率達(da) 50Hz，該鏡面(mian)火花(hua)機仍能保(bao)持穩(wen)定加(jia)(jia)工(gong)，模具(ju)尺寸誤(wu)差控制在 ±0.0012mm 內，表面(mian)粗糙度(du)波(bo)動(dong)(dong)小(xiao)于 Ra0.01μm，與無(wu)振(zhen)動(dong)(dong)環境(jing)加(jia)(jia)工(gong)精度(du)一致；較傳統設(she)(she)(she)備(bei)(bei)在相同(tong)(tong)環境(jing)下(xia)的(de)加(jia)(jia)工(gong)誤(wu)差（±0.006mm）提升(sheng) 80%，確保(bao)多設(she)(she)(she)備(bei)(bei)車(che)(che)(che)間的(de)高精度(du)加(jia)(jia)工(gong)需(xu)求。能實現多軸(zhou)(zhou)聯動(dong)(dong)的(de)鏡面(mian)加(jia)(jia)工(gong)，應對(dui)復(fu)雜工(gong)件。東莞雙頭鏡面(mian)火花(hua)機定制

能在不同曲(qu)率的曲(qu)面上實現(xian)均勻(yun)的鏡面加工。東莞(guan)雙(shuang)頭鏡面火花(hua)機定(ding)制(zhi)

傳統鏡面(mian)(mian)加(jia)工(gong)(gong)(gong)后(hou)需人工(gong)(gong)(gong)將模(mo)(mo)具(ju)(ju)搬(ban)運(yun)至檢(jian)測(ce)設備測(ce)量表面(mian)(mian)粗糙(cao)(cao)度(du)與尺(chi)寸(cun)，耗時久且易因搬(ban)運(yun)導(dao)致模(mo)(mo)具(ju)(ju)損(sun)傷，影響檢(jian)測(ce)準確性。鏡面(mian)(mian)火花(hua)機集(ji)成(cheng) “智能品質(zhi)檢(jian)測(ce)系統”，實現(xian)加(jia)工(gong)(gong)(gong) - 檢(jian)測(ce)一體化。設備搭載激光輪廓儀與粗糙(cao)(cao)度(du)測(ce)量探頭(tou)，加(jia)工(gong)(gong)(gong)完成(cheng)后(hou)自動對(dui)模(mo)(mo)具(ju)(ju)表面(mian)(mian)進行掃(sao)描檢(jian)測(ce)，10 分鐘(zhong)內即(ji)可完成(cheng)表面(mian)(mian)粗糙(cao)(cao)度(du)（精度(du)達 0.001μm）、尺(chi)寸(cun)誤差（精度(du)達 0.0005mm）的檢(jian)測(ce)；檢(jian)測(ce)數(shu)據實時生成(cheng)報告，若不(bu)合格(ge)則自動分析原因并(bing)調整加(jia)工(gong)(gong)(gong)參(can)數(shu)，確保(bao)下(xia)一批次(ci)合格(ge)。某精密模(mo)(mo)具(ju)(ju)企業使用該(gai)系統后(hou)，模(mo)(mo)具(ju)(ju)檢(jian)測(ce)時間從 30 分鐘(zhong) / 件縮短至 10 分鐘(zhong) / 件，檢(jian)測(ce)效率(lv)(lv)提(ti)升(sheng) 67%；因避免搬(ban)運(yun)損(sun)傷，檢(jian)測(ce)合格(ge)率(lv)(lv)從 93% 提(ti)升(sheng)至 99.8%，同時減少人工(gong)(gong)(gong)檢(jian)測(ce)誤差，客戶投訴率(lv)(lv)下(xia)降 90%，品質(zhi)管(guan)控效率(lv)(lv)提(ti)升(sheng)。東莞雙頭(tou)鏡面(mian)(mian)火花(hua)機定(ding)制