數控(kong)(kong)磨(mo)(mo)(mo)床(chuang)(chuang)的(de)(de)自動(dong)(dong)上(shang)(shang)下(xia)料(liao)(liao)運(yun)動(dong)(dong)控(kong)(kong)制(zhi)(zhi)是實(shi)現批(pi)(pi)量(liang)(liang)生(sheng)產(chan)自動(dong)(dong)化的(de)(de)，尤其在汽車零部(bu)件(jian)(jian)(jian)、軸承等大(da)批(pi)(pi)量(liang)(liang)磨(mo)(mo)(mo)削(xue)(xue)場景中，可大(da)幅減少人工(gong)干預，提(ti)升(sheng)生(sheng)產(chan)效率。自動(dong)(dong)上(shang)(shang)下(xia)料(liao)(liao)系統通(tong)常包括機(ji)械(xie)手(shou)(shou)（或(huo)機(ji)器人）、工(gong)件(jian)(jian)(jian)輸(shu)送(song)線與(yu)(yu)磨(mo)(mo)(mo)床(chuang)(chuang)的(de)(de)定(ding)位(wei)(wei)機(ji)構(gou)，運(yun)動(dong)(dong)控(kong)(kong)制(zhi)(zhi)的(de)(de)是實(shi)現機(ji)械(xie)手(shou)(shou)與(yu)(yu)磨(mo)(mo)(mo)床(chuang)(chuang)工(gong)作(zuo)(zuo)(zuo)臺、主軸的(de)(de)協(xie)同工(gong)作(zuo)(zuo)(zuo)。以軸承內圈磨(mo)(mo)(mo)削(xue)(xue)為例，自動(dong)(dong)上(shang)(shang)下(xia)料(liao)(liao)流程如下(xia)：① 輸(shu)送(song)線將待加(jia)(jia)(jia)工(gong)內圈送(song)至(zhi)機(ji)械(xie)手(shou)(shou)抓(zhua)取(qu)位(wei)(wei)置(zhi)(zhi) → ② 機(ji)械(xie)手(shou)(shou)通(tong)過(guo)視覺定(ding)位(wei)(wei)（精(jing)度 ±0.01mm）抓(zhua)取(qu)內圈，移動(dong)(dong)至(zhi)磨(mo)(mo)(mo)床(chuang)(chuang)頭架與(yu)(yu)尾座之間 → ③ 頭架與(yu)(yu)尾座夾(jia)緊內圈，機(ji)械(xie)手(shou)(shou)松(song)開并返(fan)(fan)回(hui)原位(wei)(wei) → ④ 磨(mo)(mo)(mo)床(chuang)(chuang)完成(cheng)磨(mo)(mo)(mo)削(xue)(xue)后，頭架與(yu)(yu)尾座松(song)開 → ⑤ 機(ji)械(xie)手(shou)(shou)抓(zhua)取(qu)加(jia)(jia)(jia)工(gong)完成(cheng)的(de)(de)內圈，送(song)至(zhi)出(chu)料(liao)(liao)輸(shu)送(song)線 → ⑥ 系統返(fan)(fan)回(hui)初始狀態(tai)，準備(bei)下(xia)一次上(shang)(shang)下(xia)料(liao)(liao)。為保證上(shang)(shang)下(xia)料(liao)(liao)精(jing)度，機(ji)械(xie)手(shou)(shou)采(cai)用伺服電機(ji)驅動(dong)(dong)（定(ding)位(wei)(wei)精(jing)度 ±0.005mm），配備(bei)力傳感器避(bi)免抓(zhua)取(qu)時工(gong)件(jian)(jian)(jian)變形（抓(zhua)取(qu)力控(kong)(kong)制(zhi)(zhi)在 10-30N）；同時，磨(mo)(mo)(mo)床(chuang)(chuang)工(gong)作(zuo)(zuo)(zuo)臺需通(tong)過(guo) “零點定(ding)位(wei)(wei)” 功能，每次加(jia)(jia)(jia)工(gong)前自動(dong)(dong)返(fan)(fan)回(hui)預設零點（定(ding)位(wei)(wei)精(jing)度 ±0.001mm），確保機(ji)械(xie)手(shou)(shou)放置(zhi)(zhi)工(gong)件(jian)(jian)(jian)的(de)(de)位(wei)(wei)置(zhi)(zhi)一致性(xing)。在批(pi)(pi)量(liang)(liang)加(jia)(jia)(jia)工(gong)軸承內圈（φ50mm，批(pi)(pi)量(liang)(liang) 1000 件(jian)(jian)(jian)）時，自動(dong)(dong)上(shang)(shang)下(xia)料(liao)(liao)系統的(de)(de)節拍時間可控(kong)(kong)制(zhi)(zhi)在 30 秒 / 件(jian)(jian)(jian)，相比人工(gong)上(shang)(shang)下(xia)料(liao)(liao)（60 秒 / 件(jian)(jian)(jian)），效率提(ti)升(sheng) **，且工(gong)件(jian)(jian)(jian)裝夾(jia)誤差從 ±0.005mm 降(jiang)至(zhi) ±0.002mm，提(ti)升(sheng)了磨(mo)(mo)(mo)削(xue)(xue)精(jing)度穩定(ding)性(xing)。安徽磨(mo)(mo)(mo)床(chuang)(chuang)運(yun)動(dong)(dong)控(kong)(kong)制(zhi)(zhi)廠家。江蘇專機(ji)運(yun)動(dong)(dong)控(kong)(kong)制(zhi)(zhi)定(ding)制(zhi)(zhi)開發(fa)

非(fei)標自(zi)動(dong)化(hua)運(yun)動(dong)控(kong)(kong)制(zhi)(zhi)中的(de)(de)**控(kong)(kong)制(zhi)(zhi)技術(shu)，是保(bao)障(zhang)設(she)(she)(she)備(bei)(bei)(bei)(bei)操(cao)作人員(yuan)人身**與(yu)設(she)(she)(she)備(bei)(bei)(bei)(bei)財(cai)產**的(de)(de)重(zhong)要(yao)組成(cheng)部(bu)(bu)分(fen)，尤其(qi)在(zai)涉及高速運(yun)動(dong)、重(zhong)型負載或危險工(gong)(gong)(gong)序(xu)的(de)(de)非(fei)標設(she)(she)(she)備(bei)(bei)(bei)(bei)中，**控(kong)(kong)制(zhi)(zhi)的(de)(de)重(zhong)要(yao)性(xing)更為突出。**控(kong)(kong)制(zhi)(zhi)技術(shu)通(tong)過(guo)(guo)(guo)硬件(jian)與(yu)軟件(jian)的(de)(de)結合，實現(xian)對設(she)(she)(she)備(bei)(bei)(bei)(bei)運(yun)動(dong)過(guo)(guo)(guo)程的(de)(de)實時(shi)(shi)監控(kong)(kong)與(yu)風險防范(fan)，其(qi)功能(neng)包括緊急停止、**門(men)監控(kong)(kong)、**區域防護(hu)(hu)、過(guo)(guo)(guo)載保(bao)護(hu)(hu)等。例如，在(zai)重(zhong)型工(gong)(gong)(gong)件(jian)搬運(yun)非(fei)標自(zi)動(dong)化(hua)設(she)(she)(she)備(bei)(bei)(bei)(bei)中，設(she)(she)(she)備(bei)(bei)(bei)(bei)配備(bei)(bei)(bei)(bei)了**光柵與(yu)**門(men)，當操(cao)作人員(yuan)進入設(she)(she)(she)備(bei)(bei)(bei)(bei)的(de)(de)運(yun)動(dong)區域或**門(men)未關閉時(shi)(shi)，**控(kong)(kong)制(zhi)(zhi)系統(tong)會(hui)立即發送(song)信號至運(yun)動(dong)控(kong)(kong)制(zhi)(zhi)器，強(qiang)制(zhi)(zhi)停止所有軸的(de)(de)運(yun)動(dong)，避免(mian)發生碰撞事故；同時(shi)(shi)，運(yun)動(dong)控(kong)(kong)制(zhi)(zhi)器還(huan)具備(bei)(bei)(bei)(bei)過(guo)(guo)(guo)載保(bao)護(hu)(hu)功能(neng)，當電(dian)機(ji)(ji)的(de)(de)電(dian)流超過(guo)(guo)(guo)預(yu)設(she)(she)(she)閾值時(shi)(shi)，系統(tong)會(hui)自(zi)動(dong)降低電(dian)機(ji)(ji)轉速或停止運(yun)動(dong)，防止電(dian)機(ji)(ji)燒毀或機(ji)(ji)械部(bu)(bu)件(jian)損(sun)壞。在(zai)**控(kong)(kong)制(zhi)(zhi)方案(an)設(she)(she)(she)計中，需遵(zun)循相(xiang)關的(de)(de)工(gong)(gong)(gong)業**標準，如 IEC 61508、ISO 13849 等，確保(bao)**控(kong)(kong)制(zhi)(zhi)系統(tong)的(de)(de)可靠性(xing)與(yu)有效性(xing)。連云港木(mu)工(gong)(gong)(gong)運(yun)動(dong)控(kong)(kong)制(zhi)(zhi)調試滁州義齒運(yun)動(dong)控(kong)(kong)制(zhi)(zhi)廠家。

數控磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)的(de)溫(wen)(wen)(wen)度(du)(du)(du)(du)誤差(cha)(cha)補(bu)(bu)償控制技術(shu)是(shi)提升(sheng)長期(qi)加(jia)(jia)工(gong)精(jing)(jing)度(du)(du)(du)(du)的(de)關鍵，主(zhu)(zhu)要(yao)針對磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)因(yin)(yin)溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)(bian)(bian)化(hua)導致(zhi)的(de)幾何(he)誤差(cha)(cha)。磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)在運行過程中(zhong)，主(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)、進給軸(zhou)(zhou)(zhou)(zhou)、床(chuang)(chuang)(chuang)身(shen)等(deng)部件會因(yin)(yin)電機發熱(re)、摩擦(ca)發熱(re)與環(huan)境溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)(bian)(bian)化(hua)產生熱(re)變(bian)(bian)(bian)形(xing)(xing)：例如(ru)主(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)高(gao)速(su)旋轉 1 小(xiao)時(shi)(shi)后，溫(wen)(wen)(wen)度(du)(du)(du)(du)升(sheng)高(gao) 15-20℃，軸(zhou)(zhou)(zhou)(zhou)長因(yin)(yin)熱(re)脹冷縮(suo)增(zeng)加(jia)(jia) 0.01-0.02mm；床(chuang)(chuang)(chuang)身(shen)溫(wen)(wen)(wen)度(du)(du)(du)(du)變(bian)(bian)(bian)化(hua) 5℃，導軌平行度(du)(du)(du)(du)誤差(cha)(cha)可能增(zeng)加(jia)(jia) 0.005mm/m。溫(wen)(wen)(wen)度(du)(du)(du)(du)誤差(cha)(cha)補(bu)(bu)償技術(shu)通過以(yi)下(xia)方式(shi)實(shi)現：在磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)關鍵部位(wei)（主(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)箱、床(chuang)(chuang)(chuang)身(shen)、進給軸(zhou)(zhou)(zhou)(zhou)）安裝溫(wen)(wen)(wen)度(du)(du)(du)(du)傳感器（精(jing)(jing)度(du)(du)(du)(du) ±0.1℃），實(shi)時(shi)(shi)采集溫(wen)(wen)(wen)度(du)(du)(du)(du)數據；系統根據預設的(de) “溫(wen)(wen)(wen)度(du)(du)(du)(du) - 誤差(cha)(cha)” 模型(xing)（通過激(ji)光(guang)干涉儀在不(bu)同溫(wen)(wen)(wen)度(du)(du)(du)(du)下(xia)測量(liang)建立），計算各軸(zhou)(zhou)(zhou)(zhou)的(de)熱(re)變(bian)(bian)(bian)形(xing)(xing)量(liang)，自動補(bu)(bu)償進給軸(zhou)(zhou)(zhou)(zhou)位(wei)置。例如(ru)主(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)溫(wen)(wen)(wen)度(du)(du)(du)(du)升(sheng)高(gao) 18℃時(shi)(shi)，根據模型(xing)計算出 Z 軸(zhou)(zhou)(zhou)(zhou)（砂輪進給軸(zhou)(zhou)(zhou)(zhou)）熱(re)變(bian)(bian)(bian)形(xing)(xing)量(liang) 0.012mm，系統自動將 Z 軸(zhou)(zhou)(zhou)(zhou)向上補(bu)(bu)償 0.012mm，確(que)保工(gong)件磨(mo)(mo)(mo)削(xue)厚度(du)(du)(du)(du)不(bu)受主(zhu)(zhu)軸(zhou)(zhou)(zhou)(zhou)熱(re)變(bian)(bian)(bian)形(xing)(xing)影響。在實(shi)際(ji)應(ying)用中(zhong)，溫(wen)(wen)(wen)度(du)(du)(du)(du)誤差(cha)(cha)補(bu)(bu)償可使磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)的(de)長期(qi)加(jia)(jia)工(gong)精(jing)(jing)度(du)(du)(du)(du)穩(wen)(wen)定性提升(sheng) 50% 以(yi)上 —— 如(ru)某數控平面磨(mo)(mo)(mo)床(chuang)(chuang)(chuang)在 24 小(xiao)時(shi)(shi)連續加(jia)(jia)工(gong)中(zhong)，未(wei)補(bu)(bu)償時(shi)(shi)工(gong)件平面度(du)(du)(du)(du)誤差(cha)(cha)從 0.003mm 增(zeng)至(zhi) 0.008mm，啟(qi)用補(bu)(bu)償后誤差(cha)(cha)穩(wen)(wen)定在 0.003-0.004mm，滿足精(jing)(jing)密零件的(de)批量(liang)加(jia)(jia)工(gong)要(yao)求。

非標(biao)自動(dong)(dong)(dong)化(hua)運(yun)(yun)動(dong)(dong)(dong)控制(zhi)編(bian)(bian)程中(zhong)的(de)伺(si)服參(can)(can)(can)數(shu)(shu)匹配與優(you)化(hua)是確保(bao)(bao)軸運(yun)(yun)動(dong)(dong)(dong)精度與穩定性的(de)關鍵步(bu)驟，需通(tong)(tong)(tong)過(guo)代碼實現伺(si)服驅(qu)動(dong)(dong)(dong)器的(de)參(can)(can)(can)數(shu)(shu)讀取(qu)(qu)、寫入與動(dong)(dong)(dong)態(tai)調整(zheng)，適(shi)配不同負(fu)載特(te)性（如(ru)(ru)(ru)(ru)(ru)重型負(fu)載、輕型負(fu)載）與運(yun)(yun)動(dong)(dong)(dong)場景（如(ru)(ru)(ru)(ru)(ru)定位(wei)、軌(gui)跡跟蹤）。伺(si)服參(can)(can)(can)數(shu)(shu)主要(yao)包括位(wei)置(zhi)環(huan)增(zeng)益(yi)(yi)（Kp）、速(su)度環(huan)增(zeng)益(yi)(yi)（Kv）、積分(fen)時間（Ti），這些參(can)(can)(can)數(shu)(shu)直(zhi)接影響(xiang)伺(si)服系統的(de)響(xiang)應(ying)(ying)(ying)速(su)度與抗干擾能力(li)：位(wei)置(zhi)環(huan)增(zeng)益(yi)(yi)越(yue)(yue)高，定位(wei)精度越(yue)(yue)高，但易(yi)導致振動(dong)(dong)(dong)；速(su)度環(huan)增(zeng)益(yi)(yi)越(yue)(yue)高，速(su)度響(xiang)應(ying)(ying)(ying)越(yue)(yue)快，但穩定性下(xia)降。在編(bian)(bian)程實現時，首先需通(tong)(tong)(tong)過(guo)通(tong)(tong)(tong)信協議(yi)（如(ru)(ru)(ru)(ru)(ru) RS485、EtherCAT）讀取(qu)(qu)伺(si)服驅(qu)動(dong)(dong)(dong)器的(de)當(dang)(dang)前參(can)(can)(can)數(shu)(shu)，例如(ru)(ru)(ru)(ru)(ru)通(tong)(tong)(tong)過(guo) Modbus 協議(yi)發送 0x03 功能碼（讀取(qu)(qu)保(bao)(bao)持寄存器），地址 0x2000（位(wei)置(zhi)環(huan)增(zeng)益(yi)(yi)），獲(huo)取(qu)(qu)當(dang)(dang)前 Kp 值；接著(zhu)根據(ju)設(she)備的(de)負(fu)載特(te)性調整(zheng)參(can)(can)(can)數(shu)(shu)：如(ru)(ru)(ru)(ru)(ru)重型負(fu)載（如(ru)(ru)(ru)(ru)(ru)搬運(yun)(yun)機(ji)器人）需降低 Kp（如(ru)(ru)(ru)(ru)(ru)設(she)為 200）、Kv（如(ru)(ru)(ru)(ru)(ru)設(she)為 100），避免電機(ji)過(guo)載；輕型負(fu)載（如(ru)(ru)(ru)(ru)(ru)點膠機(ji)）可提高 Kp（如(ru)(ru)(ru)(ru)(ru)設(she)為 500）、Kv（如(ru)(ru)(ru)(ru)(ru)設(she)為 300），提升響(xiang)應(ying)(ying)(ying)速(su)度。參(can)(can)(can)數(shu)(shu)調整(zheng)后，通(tong)(tong)(tong)過(guo)代碼進行動(dong)(dong)(dong)態(tai)測試：控制(zhi)軸進行多次定位(wei)運(yun)(yun)動(dong)(dong)(dong)（如(ru)(ru)(ru)(ru)(ru)從 0mm 移動(dong)(dong)(dong)至 100mm，重復 10 次），記錄(lu)每次的(de)定位(wei)誤(wu)差，若誤(wu)差超過(guo) 0.001mm，則進一步(bu)優(you)化(hua)參(can)(can)(can)數(shu)(shu)（如(ru)(ru)(ru)(ru)(ru)微調 Kp±50），直(zhi)至誤(wu)差滿足(zu)要(yao)求(qiu)。湖州義(yi)齒運(yun)(yun)動(dong)(dong)(dong)控制(zhi)廠家。

車床運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控制(zhi)(zhi)(zhi)中(zhong)(zhong)的振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)抑(yi)制(zhi)(zhi)(zhi)技術是提升(sheng)加(jia)工表面(mian)質量(liang)的關鍵，尤其在(zai)高速切削(xue)與重(zhong)型(xing)切削(xue)中(zhong)(zhong)，振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)易(yi)導致(zhi)工件表面(mian)出現振(zhen)(zhen)紋(wen)、尺寸精度(du)下降(jiang)(jiang)，甚至縮短刀具壽命。車床振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)主(zhu)(zhu)要來源(yuan)于三個(ge)方(fang)面(mian)：主(zhu)(zhu)軸(zhou)旋轉(zhuan)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、進(jin)給(gei)(gei)軸(zhou)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)與切削(xue)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)，對應的抑(yi)制(zhi)(zhi)(zhi)技術各有側重(zhong)。主(zhu)(zhu)軸(zhou)旋轉(zhuan)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)抑(yi)制(zhi)(zhi)(zhi)方(fang)面(mian)，采用 “主(zhu)(zhu)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控制(zhi)(zhi)(zhi)” 技術：在(zai)主(zhu)(zhu)軸(zhou)箱上安裝(zhuang)加(jia)速度(du)傳感器，實時監測振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)信號(hao)(hao)，系(xi)(xi)統根據信號(hao)(hao)生(sheng)(sheng)成反向振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)指令，通(tong)過壓電(dian)執(zhi)行器產生(sheng)(sheng)反向力(li)，抵消(xiao)主(zhu)(zhu)軸(zhou)的振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)，使(shi)(shi)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)幅(fu)度(du)從 0.05mm 降(jiang)(jiang)至 0.005mm 以下。進(jin)給(gei)(gei)軸(zhou)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)抑(yi)制(zhi)(zhi)(zhi)方(fang)面(mian)，通(tong)過優化伺(si)服參數(shu)（如(ru)比例(li)增(zeng)益(yi)、積分時間(jian)）實現：例(li)如(ru)增(zeng)大比例(li)增(zeng)益(yi)可提升(sheng)系(xi)(xi)統響應速度(du)，減(jian)少(shao)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)滯后，但過大易(yi)導致(zhi)振(zhen)(zhen)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)，因此需通(tong)過試切法找到參數(shu)，使(shi)(shi)進(jin)給(gei)(gei)軸(zhou)在(zai)高速移動(dong)(dong)(dong)(dong)(dong)(dong)(dong)時無明顯振(zhen)(zhen)顫。南京鉆(zhan)床運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控制(zhi)(zhi)(zhi)廠家。江蘇(su)專機運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)控制(zhi)(zhi)(zhi)定制(zhi)(zhi)(zhi)開發

杭(hang)州包裝運動(dong)控(kong)制廠(chang)家。江蘇專機運動(dong)控(kong)制定制開發(fa)

磨(mo)(mo)床運(yun)動(dong)(dong)控(kong)(kong)制中的(de)(de)砂輪(lun)(lun)(lun)(lun)(lun)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)控(kong)(kong)制技術(shu)是維(wei)持磨(mo)(mo)削(xue)精度的(de)(de)，其是實現(xian)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)器與(yu)砂輪(lun)(lun)(lun)(lun)(lun)的(de)(de)相對運(yun)動(dong)(dong)，恢(hui)復砂輪(lun)(lun)(lun)(lun)(lun)的(de)(de)切削(xue)性能(neng)。砂輪(lun)(lun)(lun)(lun)(lun)在磨(mo)(mo)削(xue)過(guo)程中會出現(xian)磨(mo)(mo)損(sun)、鈍化（磨(mo)(mo)粒變圓）與(yu)堵塞（切屑附著），需(xu)定期通過(guo)金(jin)剛石修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)器進行修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)，修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)周期根據加工(gong)(gong)材料(liao)與(yu)磨(mo)(mo)削(xue)量確(que)(que)定（如加工(gong)(gong)不(bu)銹鋼時(shi)每(mei)磨(mo)(mo)削(xue) 50 件修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)一次(ci)）。修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)控(kong)(kong)制的(de)(de)關鍵參數(shu)包(bao)括修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)深度（0.001-0.01mm）、修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)速(su)度（0.1-1m/min）與(yu)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)次(ci)數(shu)（1-3 次(ci)）：例(li)如修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng) φ400mm 的(de)(de)白剛玉(yu)砂輪(lun)(lun)(lun)(lun)(lun)時(shi)，修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)器以(yi) 0.5m/min 的(de)(de)速(su)度沿砂輪(lun)(lun)(lun)(lun)(lun)端面(mian)移(yi)動(dong)(dong)，每(mei)次(ci)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)深度 0.003mm，重(zhong)復 2 次(ci)，可(ke)去除砂輪(lun)(lun)(lun)(lun)(lun)表(biao)面(mian) 0.006mm 的(de)(de)磨(mo)(mo)損(sun)層，恢(hui)復砂輪(lun)(lun)(lun)(lun)(lun)的(de)(de)鋒利度。現(xian)代(dai)磨(mo)(mo)床多采用 “自(zi)動(dong)(dong)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)” 功(gong)(gong)能(neng)：系(xi)統(tong)通過(guo)扭矩(ju)傳感器監(jian)測(ce)砂輪(lun)(lun)(lun)(lun)(lun)磨(mo)(mo)削(xue)扭矩(ju)，當扭矩(ju)超過(guo)預設閾值（如額定扭矩(ju)的(de)(de) 120%）時(shi)，自(zi)動(dong)(dong)停止磨(mo)(mo)削(xue)，啟(qi)動(dong)(dong)修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)程序 —— 修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)器移(yi)動(dong)(dong)至砂輪(lun)(lun)(lun)(lun)(lun)位(wei)置，按預設參數(shu)完成修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)后(hou)，自(zi)動(dong)(dong)返回原位(wei)，砂輪(lun)(lun)(lun)(lun)(lun)重(zhong)新開(kai)始(shi)磨(mo)(mo)削(xue)。此外，部(bu)分磨(mo)(mo)床還具(ju)備 “修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)補償(chang)” 功(gong)(gong)能(neng)：修(xiu)(xiu)(xiu)(xiu)(xiu)(xiu)整(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)(zheng)后(hou)砂輪(lun)(lun)(lun)(lun)(lun)直(zhi)徑減小，系(xi)統(tong)自(zi)動(dong)(dong)補償(chang) Z 軸（砂輪(lun)(lun)(lun)(lun)(lun)進給軸）的(de)(de)位(wei)置，確(que)(que)保工(gong)(gong)件磨(mo)(mo)削(xue)尺寸不(bu)受砂輪(lun)(lun)(lun)(lun)(lun)直(zhi)徑變化影響（如砂輪(lun)(lun)(lun)(lun)(lun)直(zhi)徑減小 0.01mm，Z 軸自(zi)動(dong)(dong)向(xiang)下補償(chang) 0.005mm，保證工(gong)(gong)件厚度精度）。江蘇(su)專機運(yun)動(dong)(dong)控(kong)(kong)制定制開(kai)發